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Industry 4.0: EDNA Lifeline Dashboards by EMAG

07/22/2021 - Oliver Hagenlocher - Press

Analysis of high-frequency data for anomaly detection: New method enables evaluation during operation – “in-process anomaly detection” in manufacturing

At many supplier companies, the production conditions are subject to constant change: On the one hand, automotive components are getting increasingly complex. On the other, the OEM requirements for dimensional accuracy and tolerances are growing…

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Truck Wheel Hubs: Manufacturing Line for Truck Wheel Hubs

06/02/2021 - Oliver Hagenlocher - Press

Manufacturing Solution for Trucks: EMAG presents a Compact Manufacturing Solution for Truck Wheel Hubs

The race for future market shares is proof that e-mobility is not only shaking up the passenger car sector, but has long since taken hold of the truck sector as well. Established manufacturers are being joined in the market by a number of newcomers…

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Manufacturing solution for large brake drums - EMAG Group

05/10/2021 - Oliver Hagenlocher - Press

Manufacturing solution for trucks: EMAG presents a compact manufacturing solution for large brake drums in the commercial vehicles segment

Trucks are the most commonly used means of freight transportation in the world. In Germany, more than 71 percent of goods are delivered by truck; in the USA, that figure is up to 72.5 percent. More than 3.2 bn tons of goods were moved on German roads…

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VT series: 4-Axis machining of transmission shafts

03/16/2021 - Oliver Hagenlocher - Press

Vertical Turning Center for Shafts: 4-axis Machining of Rotor Shafts, Transmission Shafts and more

The VTC 200 shaft turning center delivers top performance in high-volume series shaft production.

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EMAG Group Acquisition: Samputensili Machine Tools and Samputensili CLC have become EMAG SU

02/16/2021 - Oliver Hagenlocher - Press

EMAG Group Acquisition: Samputensili Machine Tools and Samputensili CLC have become EMAG SU

The acquisition of Samputensili Machine Tools and Samputensili CLC by the EMAG Group - including the 87 employees across two sites near Bologna and Reggio Emilia, Italy - took place on February 3, 2021. The two companies will be legally integrated…

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Only “Light” is Used when Cleaning with the LC 4-2

11/04/2020 - Oliver Hagenlocher - Press

LC 4-2 Laser Cleaning Machine: Focused on Fast Cleaning Processes and Optimizing Component Surface Quality

The need for industrial cleaning processes is not uncommon – many parts are contaminated with substances including oil and adhesives, or have undesired layers of oxide, rust, phosphate, or paint that needs to be removed before additional machining…

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Detect anomalies, end of tool lives or machine wear early on.

10/05/2020 - Oliver Hagenlocher - Press

Red Dot Award for EMAG: AI solution EDNA perfects networking of industrial production

The factories of the future are connected—in every respect: Machines communicate with each other regarding errors or required maintenance, while providing essential information to production planners that can control the machines from one central…

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Scroll-free turning offers the advantage of very short cycle times

09/30/2020 - Oliver Hagenlocher - Press

Using scroll-free turning to optimize the production of rotor shafts

The automotive industry is in transformation and production planners are placing increasing importance not only on new components, but also on new manufacturing methods. After all, the increased demand for electric vehicles is also leading to higher…

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F737

09/14/2020 - Oliver Hagenlocher - Press

The CI machine from EMAG ECM: A Highly Effective Solution for Deburring Complex Components

Autonomous steering and brake systems, hydro-pneumatic chassis, or radically improved gas mileage – these buzzwords represent a technological change that is triggering a domino effect in the automotive and other industries. An increasing number of…

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VLC 200 GT turning/grinding center – easier and quicker access

09/07/2020 - EMAG GmbH & Co. KG - Press

VLC 200 GT from EMAG: Combining technologies to machine state-of-the-art transmission components

It is no secret that e-mobility is a growing market. A current study by the consulting firm Strategy Analytics, predicts the production output of “electric vehicles” will increase to 25% of the global market by 2025. It should be noted that the study…

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VMC 450-5 MT turning/milling center – Tool magazine with up to 80 tool posts

09/01/2020 - Oliver Hagenlocher - Press

VMC 450-5 MT Turning/Milling Center – Five Axes for Dramatically Shorter Machining Processes in the Production of Large Parts

Large components and complex geometries—in heavy machining, this combination is far from rare and is always synonymous with a high expenditure of time and rising costs. A primary reason for this is that the variety of machining processes required,…

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H L C150 H 1

08/24/2020 - Oliver Hagenlocher - Press

HLC 150 H by EMAG KOEPFER: All-round gear-cutting solution for more flexibility and lower cost

More than ever, planners in the automotive industry are faced with the crucial challenge of flexibility in production technology. Manufacturers continually need to cope with modified ranges of components. For instance, the geometry can change very…

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Production systems for truck differentials from EMAG LaserTec

08/17/2020 - Press

Lightweight Design for Commercial Vehicles: EMAG LaserTec is developing a holistic production solution for large truck differentials

When the catch phrase “lightweight design” is used for the automobile production, it typically refers to passenger cars, rarely commercial vehicles. However, there is an enormous amount of potential for weight reduction and cost savings when…

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G284

08/10/2020 - Press

Production system by EMAG: High-performance solutions for differential cases

The worldwide production of motor vehicles is set to rise by about two percent every year until 2030, according to the estimates of a new McKinsey study. An excellent example of how to handle these rising production volumes despite stringent quality…

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VLC 350 GT turning/grinding machine—Large machining area for several grinding spindles

07/16/2020 - Oliver Hagenlocher - Press

VLC 350 GT from EMAG: The perfect solution for the future of transmission and engine productions chucked parts

What will the cars on the street look like in the future? A new study by the Boston Consulting Group forecasts a mix of gasoline and diesel engines (48 percent), hybrid vehicles (33 percent) and completely electric (19 percent). For OEM’s and supply…

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VL 1 TWIN pick-up turning center for bevel gears

06/15/2020 - Oliver Hagenlocher - Press

VL 1 TWIN from EMAG: Drastically Lower Unit Cost for Bevel Gears

Bevel gears found in passenger vehicles are mass-produced. Supply companies produce these gears, essential for differentials, by the million—and it’s no wonder, since there are four of these in every differential. The number of all-wheel-drive…

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I M G 5781

06/09/2020 - Press

EMAG Announces Expansion with the Opening of EMAG Charlotte!

Beginning June 1, 2020, EMAG will be expanding its operation in the United States by opening an additional office, EMAG Charlotte, in Charlotte, NC. With this addition, current and prospective customers located in the southeastern portion of the…

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Weiss W 11 CNC Universal Cylindrical Grinder

05/14/2020 - Oliver Hagenlocher - Press

W 11 CNC from EMAG Weiss—Manual CNC-Supported External and Internal Cylindrical Grinder

The EMAG Group is breaking new ground with the W 11 CNC cylindrical grinder from EMAG Weiss. The company from Salach, near Stuttgart, Germany, is primarily known for its turning and grinding machines intended for high-volume production. With its W 11…

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Manufacturing of couplings in the premium segment

02/27/2020 - Oliver Hagenlocher - Press

EMAG Oilfield Technology: The World Premiere of EMAG’s In-Process Non-Contact Thread Measuring System

According to the 2018 energy study of the German Federal Institute for Geosciences and Natural Resources (BGR), with a share of 30.5% of the world’s primary energy consumption, oil remains the most important source of energy.

However, global trade…

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EMAG honored as an outstanding supplier by Sisamex

02/24/2020 - Oliver Hagenlocher - Press

EMAG Receives “Outstanding Supplier” Award from Sisamex

The EMAG Group and Sisamex, a member of the Mexican Quimmco Group, have been production partners for over 20-years. At its plants in Monterrey, Sisamex produces a large variety of workpieces for trucks, agricultural and utility vehicles for many…

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Cylindrical grinding technology from WEISS

01/15/2020 - Oliver Hagenlocher - Press

EMAG Acquires CNC­-Technik Weiss GmbH Headquartered in Neckartailfingen, Germany

The EMAG Group is expanding its technology range in the field of grinding with cylindrical grinding technology from WEISS. “We are extending our range of products in the area of high-output and high-precision cylindrical grinders with grinding…

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Growing success with turnkey manufacturing solutions at EMAG

01/13/2020 - Oliver Hagenlocher - Press

The New EMAG Systems: EMAG provides complete turnkey solutions from a single source

The production of comprehensive manufacturing solutions from a single source is the main requirement for many mechanical engineering production planners. Typically, a general contractor would be responsible for the development of a complex line of…

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Graphic Rotorshaft Line E N

12/02/2019 - Oliver Hagenlocher - Press

Production System by EMAG: Lightweight Rotor Shafts Machined with End-to-End Production Systems

A large number of studies are predicting rapid growth in e-mobility. The latest sales figures confirm the trend: According to the Center of Automotive Management, sales of electric cars in China and the USA increased dramatically last year. In…

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Gear Cutter - The tool life of the hob used has increased by about 30 percent

11/07/2019 - Oliver Hagenlocher - Press

R 300 Hobbing Machine from EMAG Richardon: HKS Dreh-Antriebe Invests in High-Efficiency Gear Cutting Processes

Rotary actuators are jacks-of-all-trades: They are implemented whenever an object must be rotated or swiveled—this is necessary during the production of utility vehicles, ships, machines, power plants, and production areas. This broad range of uses…

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Perfecting the Finish-Machining of Turbocharger Shafts

10/14/2019 - Oliver Hagenlocher - Press

EMAG Production System: Perfecting the Finish-Machining of Turbocharger Shafts

The production of turbochargers is one of the most demanding tasks in automotive engineering: High-strength materials, precise geometric requirements, large quantities and price pressure are key challenges for OEMs and suppliers. The continual…

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LC 4-2 laser cleaning machine from EMAG LaserTec

08/23/2019 - Oliver Hagenlocher - Press

Laser Cleaning Machine of EMAG LaserTec: LC 4-2 Laser Cleaning Machine for implementation in Manufacturing Lines or as a Standalone Machine

EMAG LaserTec is known first and foremost for highly productive laser welding systems. The focus is indeed on the word “system”: In addition to the actual welding process, steps that occur upstream or downstream of the welding are frequently…

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The PI 800 ECM / PECM machine offers the user a choice of two modules.

08/20/2019 - Oliver Hagenlocher - Press

PI 800—Modular ECM / PECM Machine: Completing complex machining tasks very efficiently with an electrochemical process

Anyone who has had a closer look at the ECM process knows that it is an innovative technology. In order to make manufacturing with PECM even more accessible, EMAG ECM, headquartered in Gaildorf, near Schwäbisch Hall in Germany, has developed a new…

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MIND-L 1000 hardening machine from EMAG eldec

08/12/2019 - Oliver Hagenlocher - Press

The new MIND-L 1000 from EMAG eldec: Lower cost of investment and increased productivity in induction hardening

Precisely timed cycles, extremely accurate heating patterns and perfect integration in the production process—the advantages that induction hardening provides propel the implementation of the process in many application areas in the automotive…

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G973

08/07/2019 - Oliver Hagenlocher - Press

New DUO Machine for Series Production: The VL 5 DUO from EMAG delivers a boost to the Production of Powertrain Components up to 250 mm

The success story of DUO machines from the EMAG Modular Solutions product family keeps on going. At the EMO in Hanover, EMAG will present the latest expansion stage of the DUO series, the VL 5 DUO. What can users expect from the new machine? In a…

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VL 1 TWIN turning center—Pick-up spindles

08/06/2019 - Oliver Hagenlocher - Press

EMO 2019 – Complete Production Solutions with the VL 1 TWIN: Massively reduce unit costs for planetary and bevel gears

Cost pressure, high quality requirements and demand for huge output volumes—extremes collide in automotive transmission manufacturing. While meeting these demands, production quantities will also projected to continue to rise in the coming years. The…

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EMO 2019—Themed areas with concrete manufacturing solutions

07/02/2019 - Oliver Hagenlocher - Press

EMAG at the EMO 2019 in Hanover: The Sequel to a Successful Event Concept

What does the automotive future hold? This question is one way you could briefly summarize the motto of the EMAG Group's 2019 Technology Forum held at its headquarters this May.

The technology forum is traditionally held in the same year as the EMO…

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Modern Laser Production Technology for Powertrain Components

06/05/2019 - Oliver Hagenlocher - Press

Solid-State Versus Gas Lasers – Modern Laser Production Technology for Powertrain Components

Even a few years back major manufacturers utilized standard CO2 lasers in factories for welding applications. Massive systems installed in separate rooms away from the actual production process supplied the energy for what, at the time, was…

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E-mobility—Test drives at the EMAG Technology Forum

05/29/2019 - Oliver Hagenlocher - Press

Experts advised about the revolution in the automotive industry

Buzzwords such as “e-mobility,” “autonomous driving” and “big data” outline a fundamental shift in the global automotive industry that comes with far-reaching changes to production—constituting a major challenge for the underlying mechanical…

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EMAG receives the “Axia Best Managed Companies Award”

05/20/2019 - Press

EMAG wins the “Axia Best Managed Companies Award”

Strategic vision, capacity to innovate, sustainable management culture and good corporate governance—the “Axia Best Managed Companies Award” sets expectations high for participating businesses. This year, the organizers from the consulting firm…

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EMAG LaserTec

02/06/2019 - Oliver Hagenlocher - Press

EMAG Automation becomes EMAG LaserTec: Driving laser welding and joining technology with a new name

EMAG laser welding technology has been an impressive success story for years: The system ensures efficient light construction and lower component costs in the manufacture of numerous vehicle components. The relevant turnkey production systems are…

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