News

VT series: 4-Axis machining of transmission shafts

03/16/2021 - Markus Isgro

Vertical Turning Center for Shafts: 4-axis Machining of Rotor Shafts, Transmission Shafts and more

The VTC 200 shaft turning center delivers top performance in high-volume series shaft production.

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EMAG Group Acquisition: Samputensili Machine Tools and Samputensili CLC have become EMAG SU

02/16/2021 - Markus Isgro

EMAG Group Acquisition: Samputensili Machine Tools and Samputensili CLC have become EMAG SU

The acquisition of Samputensili Machine Tools and Samputensili CLC by the EMAG Group - including the 87 employees across two sites near Bologna and Reggio Emilia, Italy - took place on February 3, 2021. The two companies will be legally integrated into the newly founded EMAG technology company, EMAG SU Srl. Over time, the plan is for the two plants of Samputensili Machine Tools and Samputensili...

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Long-standing partners: EMAG Area Sales Manager Florian Rose, Kordel Managing Director Johannes Kordel and Department Manager Stephan Lücke

01/11/2021 - Markus Isgro

Transmission Specialist Kordel Selects EMAG: The Highest-Quality Finish Machining of Bevel Gears using a Turning/Grinding Center

Solutions for the demanding production of transmission components - this statement sums up the demanding task required of Kordel, headquartered in Dülmen near Münster. The company develops and produces complete transmission systems that are used in things like industrial trucks, as well as agricultural and construction machinery. To ensure that the technology they use can withstand tough,...

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Pick-up success for almost 30 years: EMAG & Bäringhaus & Hunger

12/14/2020 - Markus Isgro

Specialized Parts Manufacturer in Saxony: Why Bäringhaus & Hunger have Relied on EMAG Pick-Up Technology for over 30 Years

What role does production technology play in the growth of a company? Especially when it has to be flexible to changing market conditions? Providing an impressive answer to this question is Bäringhaus & Hunger, based in Grünhainichen near Chemnitz. The company regularly relies on EMAG pick-up lathes for the establishment of new production capacities. Ultimately, it is always the same arguments...

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Teamwork for maximum precision

12/09/2020 - Markus Isgro

Interprecise Donath GmbH near Fürth, Germany: Why Precise Rolling Bearing Production Benefits from EMAG Machines

The running of many machines and production of a variety of gears would be impossible without roller bearings. Roller bearings have a ring-shaped design that facilitates rolling movements and reduces friction. Although this may sound simple, their production requires extreme precision in the micrometer range – a task perfect for Interprecise Donath GmbH, based near Fürth, Germany. For over 30...

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Only “Light” is Used when Cleaning with the LC 4-2

11/04/2020 - Markus Isgro

LC 4-2 Laser Cleaning Machine: Focused on Fast Cleaning Processes and Optimizing Component Surface Quality

The need for industrial cleaning processes is not uncommon – many parts are contaminated with substances including oil and adhesives, or have undesired layers of oxide, rust, phosphate, or paint that needs to be removed before additional machining processes can take place. With that in mind, production planners are turning their attention to the efficient laser cleaning and coating removal...

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Detect anomalies, end of tool lives or machine wear early on.

10/05/2020 - Markus Isgro

Red Dot Award for EMAG: AI solution EDNA perfects networking of industrial production

The factories of the future are connected—in every respect: Machines communicate with each other regarding errors or required maintenance, while providing essential information to production planners that can control the machines from one central point. With this system, planners can create intelligent production systems that can manage tasks even more efficiently. With the creation of a new...

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Scroll-free turning offers the advantage of very short cycle times

09/30/2020 - Markus Isgro

Using scroll-free turning to optimize the production of rotor shafts

The automotive industry is in transformation and production planners are placing increasing importance not only on new components, but also on new manufacturing methods. After all, the increased demand for electric vehicles is also leading to higher production capacities. This raises the question of how this production can be optimized to be as efficient as possible.

A core element is certainly...

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F737

09/14/2020 - Markus Isgro

The CI machine from EMAG ECM: A Highly Effective Solution for Deburring Complex Components

Autonomous steering and brake systems, hydro-pneumatic chassis, or radically improved gas mileage – these buzzwords represent a technological change that is triggering a domino effect in the automotive and other industries. An increasing number of components have to satisfy extremely demanding quality requirements. They need to leave the production process in perfect condition and without any...

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VMC 450-5 MT turning/milling center – Tool magazine with up to 80 tool posts

09/01/2020 - Markus Isgro

VMC 450-5 MT Turning/Milling Center – Five Axes for Dramatically Shorter Machining Processes in the Production of Large Parts

Large components and complex geometries—in heavy machining, this combination is far from rare and is always synonymous with a high expenditure of time and rising costs. A primary reason for this is that the variety of machining processes required, from turning to gear cutting, are typically performed on different machines that are not completely linked with one another. Additionally, the variety...

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H L C150 H 1

08/24/2020 - Markus Isgro

HLC 150 H by EMAG KOEPFER: All-round gear-cutting solution for more flexibility and lower cost

More than ever, planners in the automotive industry are faced with the crucial challenge of flexibility in production technology. Manufacturers continually need to cope with modified ranges of components. For instance, the geometry can change very quickly. For gear cutting in particular, this development can reach new extremes. Take the example of steering components: Production planners are...

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G284

08/10/2020

Production system by EMAG: High-performance solutions for differential cases

The worldwide production of motor vehicles is set to rise by about two percent every year until 2030, according to the estimates of a new McKinsey study. An excellent example of how to handle these rising production volumes despite stringent quality requirements can be found in the differential: This key component will remain indispensable whatever the propulsion system used by the vehicle. In...

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VLC 350 GT turning/grinding machine—Large machining area for several grinding spindles

07/16/2020 - Markus Isgro

VLC 350 GT from EMAG: The perfect solution for the future of transmission and engine productions chucked parts

What will the cars on the street look like in the future? A new study by the Boston Consulting Group forecasts a mix of gasoline and diesel engines (48 percent), hybrid vehicles (33 percent) and completely electric (19 percent). For OEM’s and supply companies, this means that there will be a variety of conventional components, such as transmission gears, as well as new transmission components,...

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VL 1 TWIN pick-up turning center for bevel gears

06/15/2020 - Markus Isgro

VL 1 TWIN from EMAG: Drastically Lower Unit Cost for Bevel Gears

Bevel gears found in passenger vehicles are mass-produced. Supply companies produce these gears, essential for differentials, by the million—and it’s no wonder, since there are four of these in every differential. The number of all-wheel-drive vehicles, which include two differentials each, is continuing to rise leading to an increase in bevel gear output volume, and bringing more attention to the...

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I M G 5781

06/09/2020

EMAG Announces Expansion with the Opening of EMAG Charlotte!

Beginning June 1, 2020, EMAG will be expanding its operation in the United States by opening an additional office, EMAG Charlotte, in Charlotte, NC. With this addition, current and prospective customers located in the southeastern portion of the United States will have the ability to meet face to face with sales, applications and service personnel. By providing local support, EMAG will strive to...

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Weiss W 11 CNC Universal Cylindrical Grinder

05/14/2020 - Markus Isgro

W 11 CNC from EMAG Weiss—Manual CNC-Supported External and Internal Cylindrical Grinder

The EMAG Group is breaking new ground with the W 11 CNC cylindrical grinder from EMAG Weiss. The company from Salach, near Stuttgart, Germany, is primarily known for its turning and grinding machines intended for high-volume production. With its W 11 CNC, it now aims to reach those who produce individual parts, prototypes or small batches. The W 11 CNC also offers users many carefully engineering...

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