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Richardon R 300

Richardon R 300—Maximum Productivity when Cutting Gear Teeth on Large Components

The R 300 hobbing machine from EMAG Richardon is a flexible solution for gear cutting. It works with a variety of components up to module 9 and workpiece diameters between 30 and 400 millimeters. This is made possible by a large work area with long shuttle paths and a wide range of speeds.

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Multifunctional Hobbing Machine with High Precision

Additional processes such as deburring, cleaning, brushing or re-turning can be integrated easily into the work area—resulting in an all-in-one system for the machining of spur gears, worm gears, rotors, bored parts, helical gears, and much more.

The required overall equipment effectiveness is achieved by a multitude of design features. For instance, the main assemblies are made of high-quality cast iron. This reduces vibrations during heavy machining, for high machining quality. The same applies to the torque motor that directly drives the workpiece table, for greater precision during the machining process. The spindle (with up to 52 kW and 5600 Nm) has a zero-backlash friction gear drive and hardened and precision-ground gears. Workpiece and tool specifications are entered by the user with graphical support. An integrated plausibility check ensures process reliability.

Precision-Fit Automation

This full package is complemented by automation solutions to link the machines. The EMAG Richardon duoMobil loader is one of the options available. It features two autonomous NC loading axes, and an NC axis for the steady rest slide. The 800 millimeter shuttle path (in conjunction with the duoMobil loader) enables flexible machining of different sized components. Alternatively, EMAG can equip the machines with robot or gantry systems.

Technical Data

Module, max. 8 (12)
Workpiece diameter, max. mm
in
30 / 600
1 / 23.5
Tool length mm
in
370
14.5
Tool diameter mm
in
180
7
Tangential shift distance mm
in
350
14
Axial milling path mm
in
1,000
39.5
Swivel angle Grad
degrees
± 45
± 45
Table speed 1/min
rpm
120 / 230
120 / 230
Table diameter mm
in
320
12.5
Table load kg
lb
1,600
3,527.5
Cutter spindle torque kW 14/410 – 52/5600

Advantages

  • Large work area
  • Long shuttle area
  • Wide range of speeds
  • Workpiece table with torque motor
  • Sturdy main assemblies in cast iron
  • Intuitive operating software
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