Multifunctional Hobbing Machine with High Precision
Additional processes such as deburring, cleaning, brushing or re-turning can be integrated easily into the work area—resulting in an all-in-one system for the machining of spur gears, worm gears, rotors, bored parts, helical gears, and much more.
The required overall equipment effectiveness is achieved by a multitude of design features. For instance, the main assemblies are made of high-quality cast iron. This reduces vibrations during heavy machining, for high machining quality. The same applies to the torque motor that directly drives the workpiece table, for greater precision during the machining process. The spindle (with up to 52 kW and 5600 Nm) has a zero-backlash friction gear drive and hardened and precision-ground gears. Workpiece and tool specifications are entered by the user with graphical support. An integrated plausibility check ensures process reliability.
Precision-Fit Automation
This full package is complemented by automation solutions to link the machines. The EMAG Richardon duoMobil loader is one of the options available. It features two autonomous NC loading axes, and an NC axis for the steady rest slide. The 800 millimeter shuttle path (in conjunction with the duoMobil loader) enables flexible machining of different sized components. Alternatively, EMAG can equip the machines with robot or gantry systems.
Technical Data
Module, max. | 8 (12) | |
Workpiece dia., max. | mm in | 400 15.5 |
Workpiece length, max. | mm in | 1,000 39.5 |
Tool diameter | mm in | 180 7 |
Cutter head power | kW hp | 22 29.5 |
Tangential shift distance | mm in | 350 14 |
Axial milling path | mm in | 1,000 39.5 |
Swivel angle | degrees | ± 45 |
Table speed | rpm | 120 / 230 |
Table diameter | mm in | 320 12.5 |
Table load | kg lb | 1,600 3,527.5 |
Advantages
- Large work area
- Long shuttle area
- Wide range of speeds
- Workpiece table with torque motor
- Sturdy main assemblies in cast iron
- Intuitive operating software
WorkpiecesTechnologies
- Workpieces
- Technologies