Webinars

Manufacturing precision through ECM riflingElectro-chemical machining (ECM) has become a key technology for precision manufacturing in gunmaking. The ECM rifling process represents a significant advancement in the production of high-precision internal geometries for rifled barrels. This innovative technology offers unmatched dimensional accuracy while reducing manufacturing complexity.Unlike conventional processes, ECM rifling delivers significant technological advantages at a lower capital investment. The material-friendly machining process, which avoids mechanical or thermal stress, results in a longer barrel life and higher precision.The ECM rifling conceptThe EMAG ECM system is built on a highly advanced technology concept that has been specifically designed for precision rifling.Production capacity can be optimally adapted to meet your requirements through various configurations:

Double rifling machine: Simultaneous machining of two barrels

Eight-run rifling machine: Parallel production of eight barrels for maximum productivity

The innovative tool cathode of the ECM rifling system ensures the highest precision in producing the barrel’s internal geometry. The process allows exceptional flexibility for different twist geometries, including:

Polygonal rifling for optimized gas sealing

Progressive twist configurations for improved flight stability

Conventional rifling with customized parameters

Register now for exclusive insightsDon’t miss the chance to expand your expertise and gain practical insights! Register today and join our webinar to learn more about ECM rifling. Our experts will be available live to answer to answer your questions during the session.

Manufacturing precision through ECM riflingElectro-chemical machining (ECM) has become a key technology for precision manufacturing in gunmaking. The ECM rifling process represents a significant advancement in the production of high-precision internal geometries for rifled barrels. This innovative technology offers unmatched dimensional accuracy while reducing manufacturing complexity.Unlike conventional processes, ECM rifling delivers significant technological advantages at a lower capital investment. The material-friendly machining process, which avoids mechanical or thermal stress, results in a longer barrel life and higher precision.The ECM rifling conceptThe EMAG ECM system is built on a highly advanced technology concept that has been specifically designed for precision rifling.Production capacity can be optimally adapted to meet your requirements through various configurations:

Double rifling machine: Simultaneous machining of two barrels

Eight-run rifling machine: Parallel production of eight barrels for maximum productivity

The innovative tool cathode of the ECM rifling system ensures the highest precision in producing the barrel’s internal geometry. The process allows exceptional flexibility for different twist geometries, including:

Polygonal rifling for optimized gas sealing

Progressive twist configurations for improved flight stability

Conventional rifling with customized parameters

Register now for exclusive insightsDon’t miss the chance to expand your expertise and gain practical insights! Register today and join our webinar to learn more about ECM rifling. Our experts will be available live to answer to answer your questions during the session.

In this webinar, you will learn how intelligent modular machine and automation solutions enable cost-effective, scalable, and reliable manufacturing. The focus is on concepts designed for low unit production costs, high process stability, and reproducible quality—from individual machines to complete production lines.Modular machine platformsThe solutions are based on modular platforms that can be adapted precisely to the machining requirements. Standardized interfaces enable processes to be flexibly combined, expanded, and scaled—without compromising stability or availability.Focus

VL series: high-productivity automated machining of chucked components

VT series: flexible, automated line concepts for shaft production

Workpieces and applicationsThe solutions presented are suitable for a wide range of components:

Shafts (gear, rotor, drive shafts)

Gears (spur, internal, planetary gears)

Brake discs and brake drums

Clutch and transmission components

E-mobility components

Geared shafts with functional surfaces

Components with pre-machining and finishing in a single line

Consistent process chains reduce logistics costs, lead times, and inventories.Ex-works automation and scalabilityAutomation is an integral part:

Pick-up automation for short non-productive times

TrackMotion for flexible link-ups

Standardized interfaces for high availability

The manufacturing solutions grow with demand – from single machines to fully automated lines.Process reliability, quality, and cost-effectivenessLow unit production costs are achieved by integrating:

Measurement technology

Digital process monitoring

Documented process stability

The results are reproducible quality, transparent processes, and a sustainable reduction in scrap and rework.

Are you also facing the challenge of outdated production systems? In the modern manufacturing industry, companies are faced with a dilemma: on the one hand, the demands for precision, energy efficiency and digitalization are constantly increasing. On the other hand, new investments in machine tools are associated with considerable costs. At the same time, spare parts for older control and drive technology are becoming increasingly difficult to obtain, while worn mechanical components impair production quality.The solution: Professional retrofitting from EMAGRetrofit means much more than simple repair or retrofitting. It is a comprehensive modernization process that turns proven machine concepts into state-of-the-art production solutions. With EMAG's retrofit concepts, you can transform your existing systems into high-performance, future-proof machine tools - at capital investments that are 15 to 30 percent lower than a comparable new purchase.Topics:

Basics and potentials of machine retrofits

Retrofit process in practice

Digitalization and sustainability in retrofitting

Special application of cylindrical grinding machines

Economic efficiency and future-proofing

Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.