Customized Shaft Machining VTC
VTC 100
- Workpiece dia., max.: 100 mm | 4 in
- Workpiece length, max.: 400 mm | 15.5 in
- Chuck dia., max.: 210 mm | 8.5 in
VTC 100 Customized Vertical Shaft Machining
The strength of the VTC 100 Vertical Turning Machine lies in the production of large quantities of shafts with diameters up to 400 mm. Full integration into the EMAG machine concept including automatic loading and unloading of the workpieces offers a manufacturing system that is characterized by short travel distances and fast loading of via the turret. This is complemented by a powerful main spindle (34 kW, 144 Nm, 6000 rpm).
4-Axis Vertical Turning Machine
The overhead main spindle is located in the center of its upper section with a tailstock below. The shaft components are clamped between the work spindle and tailstock and supported by a steady. The machining operations are carried out by two turrets featuring 11 tool stations each and one additional station to accommodate the workpiece gripper that conveys the workpiece into and out of the vertical turning machine. The remaining tooling stations can be equipped with turning or driven tools.
To the left and right of the machining area are closed-looped conveyor belts that store raw-parts and finish-machined components.
Advantages VTC 100
- Shorter cycle times through 4-axis machining
- Less investment required in sensors, as the machine axes are direct driven and the machine’s control system is of the latest design
- Short setting and resetting times owing to great machine accessibility and operator friendliness
- Less operator intervention (tailstock and steady are CN-controlled, the turrets can be accessed directly)
- The vertical construction of the machine and the resulting free chip flow prevent the creation of chip nests
- Less expense for automation and peripherals
- Raw-part and finished component storage form an integral part of the machine
- Reduced idle times through cycle time-concurrent loading and unloading
- The machine can be used as a stand-alone or in a production line
- The compact, vertical construction of the machine features a small footprint
Workpieces
The Right Manufacturing Solution for Every Workpiece
Articulated cage
Articulated cages are completed automatically on the 4-axis turning centers of the VTC series. The external turning and the window-milling of articulated cages are done in one clamping operation. The…
CV Joints
The components of CV joints, such as outer race, articulated cages and inner races demand a lot out of machine tools. EMAG offers a wide range of manufacturing solutions for efficient production.
Gear shaft (e-bikes)
Shaft machining is one of EMAG's core competencies. Our special 4-axis machines for shaft production are ideal when it comes to high-precision and highly productive machining of gear shafts. Turning,…
Injector body
For the production of injector bodies, EMAG offers turning centers for soft machining by chipping and electro-chemical machining centers for deburring or inner forming.
Piston
The machining of pistons is one of the most demanding processes in manufacturing engines and EMAG offers the whole process chain for their complete-machining. The outer contour, in particular, calls…
Rotor (e-bikes)
The rotor shaft is the central component of the electric motor and EMAG has already developed numerous solutions precisely for this important component. From turning to gear cutting to hard gear…
Turbocharger Shaft
The production of turbocharger components is one of the most demanding tasks in automotive manufacturing, At EMAG, we deliver speed and precision with our complete production line solutions.
Technologies
Complex Manufacturing Systems from a Single Source thanks to a High Range of Technologies
Vertical turning is a machining process for metal components. EMAG was one of the first machine tool manufacturers to use the vertical turning process…
Technical Data
Workpiece dia., max.
100 mm
4 in
Workpiece length, max.
400 mm
15.5 in
Chuck dia., max.
210 mm
8.5 in
| Workpiece dia., max. |
mm
in |
100
4 |
| Workpiece length, max. |
mm
in |
400
15.5 |
| Chuck dia., max. |
mm
in |
210
8.5 |
| Swing diameter |
mm
in |
210
8.5 |
