Decades of experience in machining, gear cutting, laser welding, electro-chemical machining and induction hardening go into the development and production of state-of-the-art machine tools from EMAG. The result: cutting-edge manufacturing solutions for a multitude of applications in the aerospace, automotive, off-highway and energy sectors.
EMAG is the global market leader for vertical pick-up turning machines. These vertical lathes are ideal for manufacturing large batch sizes of chucked and shaft components. Additionally, integrated automation technology ensures the high productivity of EMAG CNC machines.
EMAG manufactures grinding machines for a wide range of applications. Whether its internal or external cylindrical grinding, non-round machining for parts such as cams or crankshaft grinding – EMAG provides the right technology!
Machining centers are used by a wide variety of manufacturers. Be it wind turbine construction, production of utility vehicles or railway production—the challenges these CNC machine tools face are extraordinary: Heavy and large-sized components must be machined reliably with the highest precision.
The vertical machining centers from EMAG are used to machine components with complex geometries and large diameters. The vertical CNC machining centers can be equipped with a multitude of machining technologies and offer the greatest freedom when it comes to flexibility.
The HCM 110 is a dual spindle milling machine for ball cage milling. The machine is designed for both soft and hard milling. Owing to its high precision, this milling machine from EMAG can entirely replace the grinding process for ball cages.
EMAG is known as a supplier of top-quality gear hobbing technology for high-efficiency gear production. EMAG has the right solutions for gear production: cutting-edge gear hobbing technology and the complimentary machines for chamfering and deburring.
In addition to high-quality gear-cutting technology, EMAG also produces matching chamfering and deburring machines such as the vertical VLC 100 CC and the horizontal KCS 200, both of which can be equipped with a range of technologies such as chamfer cutting or deburring.
Complete production systems for the oil field industry according to OCTG standards can be implemented with these tube and coupling sleeve machining centers. They are equally capable of machining threads according to international standards (API, GOST) or individual customer specifications.
EMAG ECM provides electrochemical machining (ECM) technology and systems for the production of extremely hard materials and residue-free production of strategic workpieces. Significant productivity gains can be achieved with machines for the production of engine parts, such as blisks.
With the joining systems from EMAG, the heat shrink processes achieve stable connections by force fitting alone. For making camshafts or transmission rods or to prepare for laser welding, this joining process is ideal.
eldec induction hardening systems feature a wide range of uses. The modular systems are suitable for induction hardening in a very wide range of sectors including automotive, tool and plant construction, aerospace and tool making. Each machine can be specially configured to meet every requirement from the sector, every application and every workpiece and delivery very high quality and top hardening results.
With the TrackMotion automation system, a ”TransLift” unit runs through the machines on a rail system (track). Functions of the TransLift include picking up and placing parts with different heights, and the positioning and turning over of workpieces. TrackMotion makes it very easy to interlink machines with each other. In addition, the TrackMotion automation system is extremely fast.
The Optimal Manufacturing Solution for Nearly Every Application
By introducing its modular machines, EMAG underscored its importance as one of the most important manufacturers of machine tools. These modular CNC machines can be equipped with a variety of technologies.
Whether as a vertical pick-up turning machine for shaft or chucked components or as a vertical grinding center, nearly every kind of machining technology can be used with these compact machines. In cooperation with EMAG Group subsidiaries, additional CNC machines have been developed for the large batch production.
Thanks to gear cutting technology from EMAG KOEPFER, induction hardening from EMAG eldec, laser welding and automation from EMAG Automation, electro-chemical machining from EMAG ECM, and oil field technology from EMAG Leipzig, the EMAG Group can draw from a broad technological foundation to provide solutions from a single source for even the most complex manufacturing problems.