Find out more about the design and development of the VLC 350 GT turning/grinding center in our interview with Manfred Winkler, Head of Technical Sales, Business Unit Grinding. The VLC GT series from EMAG is one of the most successful new developments in recent years. The combination of proven pick-up automation, vertical machining and the ability to use various hard machining technologies in the spacious work area has made some great manufacturing solutions possible. We spoke to Manfred Winkler about the machine and the ideas behind the new development.
In the heart of the Eifel region, around 50 kilometers from Koblenz, Bharat Forge Daun mechanical production works at the highest level, producing extremely precise, rotationally symmetrical series components, among other things. This means that challenges like difficult surfaces and positional arrangements are common. Several EMAG machines are currently being used in the production of a stator housing for electromobility – with a focus on process reliability. In the following interview, Christoph Steffens, Head of Mechanical Production at Bharat Forge Daun, explains the reasons for using EMAG machines and why EMAG service is so important.
In the rapidly developing world of electromobility, precision and efficiency play a decisive role in production technology. The HLC 150 H high-performance gear cutting machine from EMAG KOEPFER represents a revolutionary solution in this context. This machine, which is characterized by its universality, precision and performance, was specially designed for the demanding task of machining tooth profiles in electric car components. With the increasing demand for quiet and efficient electric vehicles, the requirements for the machining quality of the components are also increasing. The HLC 150 H meets these challenges with advanced technology and an impressive range of machining options. In this blog post, we take a look at the special features and technical innovations of this machine and shed light on how it is driving production in the e-car sector.
The integration of robot technology into manufacturing processes is playing an increasingly important role in the modern industrial landscape. Jan Gotthold, Product Manager at EMAG Maschinenfabrik, provides an exciting insight into this area. Using EMAG’s drive shaft production line as an example, he demonstrates the key benefits of this technology.
There is no “one” big lever that can be used to improve the energy efficiency of machine tools. Instead, it is important to take a holistic view of all energy flows and that is EMAG’s approach, which the specialists apply to every new development as well as to the retrofitting of older machines. In conversation with Konrad Heimbach, Lead Engineer Energy Efficiency, it becomes clear that even relatively simple measures can massively reduce energy consumption.
With the Health Check, EMAG offers its customers an IoT tool for the health assessment of feed axes and spindles in order to better plan their maintenance periods. In addition, EMAG is constantly developing this solution further, as Patrick Kaiser, data scientist at EMAG, emphasizes in the interview: “The experience and our service flow into this in a targeted manner.”
Faster than shaping, more flexible than hobbing and broaching – in this context, power skiving is a highly effective alternative for gear production. With the new VSC 400 PS machine, EMAG puts the crown on this approach by providing up to four power skiving tools and six turning tools, ensuring highly effective combination machining. And, its operation is simple. A conversation with Daniel Nille, Head of Technology Development at EMAG Maschinenfabrik, discusses the possibilities of this approach and the potential returns of investment.
Automating machine tools using robots creates a lot of benefits for production, making the entire process faster, more cost-efficient and more reliable. EMAG’s pick-up technology is particularly suited for automation because the machines’ internal automation systems mean they can be loaded and unloaded very effectively using robots and can easily be interlinked. A conversation with Stefan Erhardt, head of the Automation and Robotics Business Unit at EMAG, discusses the possibilities with combining robots and EMAG machines in production.
Machine owners who regularly maintain their machines prevent many unplanned downtimes and thus improve the entire production reliability of their facilities. Nevertheless, many users still let their machines run until severe damage has occurred – without ever performing a comprehensive check beforehand. What is important when it comes to inspection and maintenance, and what opportunities does IoT technology offer in this regard? A conversation with Patrick Theiss, head of the After Sales/Service business unit at EMAG.
EMAG L.L.C. is excited to announce that Mark Comeaux, Regional Sales Manager responsible for IN, OH, KY, TN and WV has been awarded our 2020 Sales Excellence Award.
Although 2020 was difficult for many manufacturers, Mark used his determination, drive and commitment to EMAG and his customers to secure $12.6 million in new sales. The machines sold touch on all technologies available within the EMAG Group and included equipment to manufacture transmission shafts, end machining, rough and finish turning on a 3-turret lathe complete, induction hardening of automotive steering pinions and ECM technology for high purity valves and medical components. Some projects include:
- Three turnkey cells utilizing our VTC 250 DUO ED machines including gantry robot, post process gages with feedback to machine and automatic mastering.
- Three turret self-loading vertical shaft lathes that process shafts for a transmission company, used for facing and centering the shaft, rough and finish turning – all performed in one, compact machine.
- Induction hardening machine used for the processing of steering pinions.
- Multiple electrochemical machines used to produce high purity valves and a variety of medical components.
- Two VT 4-4 hard turning machines for shafts used in the production of hydrostatic and orbital motors.
- A VM 9 VTL with full turnkey capabilities, including gantry and automatic conveyor infeed system. Processes include turning and burnishing.
- Automation re-tool of current EMAG machines originally installed in 1999 – this is a transform automation system that moves parts from OP to OP, flips them over, and includes a blow off device for rotating clutch.
Although his sales numbers are extraordinary, his commitment to customer relationships and willingness to help teammates are what really won this distinction.
Mark is no stranger to sales achievements, he’s been with EMAG since July of 2016, and has received four annual top sales awards. We’re very lucky to have him, and appreciate all his contributions to EMAG and the sales team, and his commitment to his customers. Congratulations Mark, from all of us at EMAG!