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Grinding

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Vertical turning and grinding center for the precision machining of chucked components

by Oliver Hagenlocher 30. June 2026

In small chucked component production, demands for precision and cost-effectiveness are on the rise. Gear wheels, planetary gears, sprockets, cam rings, pump rings, individual cams, or shaft generators must be precisely finished after hardening. Tight dimensional and geometric tolerances, stable positional relationships, and defined surface qualities are required for high-volume production.

The VL 100 GT from EMAG is designed for this task. The vertical turning and grinding center combines hard turning and grinding in a single machine and enables high-precision finishing of small chucked components up to 100 millimeters in diameter in a single setup. This reduces reclamping errors, shortens process times, and achieves the required surface quality.

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30. June 2026 0 comments
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Technologies

High-precision complete-machining of Wave Generator for Harmonic Reducer on the VLC 350 GT

by Oliver Hagenlocher 30. March 2026

Wave generators are central drive elements in strain wave gears, which are used in robotics in particular due to their high reduction ratios and compact design. The component consists of a ball bearing with an elliptically shaped outer ring, which is mounted on a shaft and typically acts as the input side of the gearbox. 

Producing these components presents significant technical challenges for manufacturers: The required shape tolerances in the single-digit micrometre range combined with complex elliptical geometries and thin-walled structures require specialized manufacturing strategies and highly capable machine tools. 

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30. March 2026 0 comments
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Machines

Profile grinding of double helical gears on the grinder GP 500 H

by Oliver Hagenlocher 15. October 2025

Double helical gears are a special type of gear in which two helical gears are arranged in a mirror image configuration on the same shaft. This design can withstand high loads and is significantly more cost-effective to manufacture than herringbone tooth profiles. Double helical gearing combines the advantages of helical gearing, which can absorb high loads, with the additional benefit of compensating for axial forces through its mirror-image arrangement. 

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15. October 2025 0 comments
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Technologies

Why coordinating laser metal deposition and grinding is crucial for the coated brake disc quality

by Oliver Hagenlocher 18. September 2025

The design and development of coated brake discs are becoming increasingly important in the automotive industry. The main driver behind this shift is the need to reduce brake dust emissions, as mandated by international regulations like GTR 24 and the Euro 7 standard. These regulations set strict limits on particulate emissions (PM10): capping them at 7 mg/km for passenger cars and as low as 3 mg/km for electric vehicles. These standards will be enforced across the European Union starting in November 2027, with a similar regulation expected to take effect in China between 2028 and 2030 under the National 7 standard.

To meet these emission targets, manufacturers are increasingly turning to coated brake discs, with Laser Metal Deposition (LMD) emerging as a promising technology. However, the precision required to manufacture these complex components presents significant challenges. The key to achieving high-quality, cost-effective brake discs lies in the coordination between the laser coating process and the subsequent grinding process. 

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18. September 2025 0 comments
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Machines

WPG 7 from EMAG: Perfect cylindrical grinding on the smallest footprint

by Oliver Hagenlocher 19. April 2024

Precise, compact and cost-effective – these are the criteria that have made the WPG 7 external cylindrical grinding machine from EMAG WEISS a great success on the market. It requires minimal floor space and can also be installed quickly, but at the same time features a whole range of high-tech components for flexibility and productivity. What characterizes the machine in detail? Our grinding expert Andreas Holstein provides the answers in this interview.

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19. April 2024 0 comments
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Machines

Combination machining: Increased Efficiency with VLC 350 GT

by Oliver Hagenlocher 6. February 2024

Find out more about the design and development of the VLC 350 GT turning/grinding center in our interview with Manfred Winkler, Head of Technical Sales, Business Unit Grinding. The VLC GT series from EMAG is one of the most successful new developments in recent years. The combination of proven pick-up automation, vertical machining and the ability to use various hard machining technologies in the spacious work area has made some great manufacturing solutions possible. We spoke to Manfred Winkler about the machine and the ideas behind the new development.

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6. February 2024 0 comments
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Campaign how does it work - electric motor
How does it work

How does… an electric motor actually work? Five questions – Five answers

by Oliver Hagenlocher 1. February 2024

The future is “under power”: electric motors will be used in many places in the future – from cars to heating systems – in order to avoid the consumption of fossil fuels. The basic principle of a conventional electric motor is always the same: magnetic fields drive a shafts. How exactly does it work?

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1. February 2024 0 comments
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MachinesTechnologies

Robot Technology in Production

by Oliver Hagenlocher 18. January 2024

The integration of robot technology into manufacturing processes is playing an increasingly important role in the modern industrial landscape. Jan Gotthold, Product Manager at EMAG Maschinenfabrik, provides an exciting insight into this area. Using EMAG’s drive shaft production line as an example, he demonstrates the key benefits of this technology.

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18. January 2024 0 comments
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VLC 350 GT turning/grinding machine—Large machining area for several grinding spindles
MachinesTechnologies

Development of the new VLC 350 GT Turning/Grinding Center – Interview with Marina Manger

by Markus Isgro 16. July 2020

The VLC GT series is one of the most successful new product developments for EMAG in recent years. The combination of the proven pick-up automation system, vertical machining operation and the option of using different technologies for hard machining in the spacious machining area, has made some fantastic production solutions possible.
With the VLC 350 GT, the next biggest expansion stage is being launched. We spoke to Marina Manger, assistant team leader of the TPM-1 application team, about the new machine and the ideas its development was based on.

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16. July 2020 0 comments
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MachinesTechnologies

Interview with Bernd Weiß, Managing Director of CNC-Technik Weiss GmbH

by Markus Isgro 27. February 2020

CNC-Technik Weiss GmbH joined the EMAG Group at the end of 2019. We’ll interview Bernd Weiß, the company’s Managing Director, to learn more about the company, as well as the plans for the development of new cylindrical grinders.

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27. February 2020 0 comments
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