EMAG Group – Company Blog
  • Home
  • Technologies
    • Technologies

      Automation of complex parts using robots –…

      6. December 2022

      Technologies

      “Our maintenance systematically reduces unnecessary, expensive downtimes”

      26. July 2022

      Technologies

      “The machines ensure a very stable process”

      22. February 2022

      Technologies

      Why laser cleaning is frequently more effective…

      26. January 2022

      Technologies

      “Data-driven solutions are production-ready—and the investment costs…

      1. October 2021

  • Events
    • Events

      EMAG L.L.C. Announces the Winner of 2020…

      15. January 2021

      Events

      The EMAG 2019 Annual Review

      17. December 2019

      Events

      Networking @ EMO: Interview with Mr. Andreas…

      13. September 2019

      Events

      Networking @ EMO: Interview with Jörg Lohmann…

      10. September 2019

      Events

      Networking @ EMO: Interview with Sebastian Sieland…

      5. September 2019

  • People
    • People

      Automation of complex parts using robots –…

      6. December 2022

      People

      “Our maintenance systematically reduces unnecessary, expensive downtimes”

      26. July 2022

      People

      EMAG L.L.C. Announces the Winner of 2020…

      15. January 2021

      People

      “With EMAG machines we have practically perfected…

      10. January 2021

      People

      “EMAG Machines have Certainly Contributed to our…

      14. December 2020

  • Videos
    • Videos

      Transmission Manufacturing: Five Facts about Automatic Torque…

      16. March 2021

      Videos

      How does a differential work? 3 questions…

      3. March 2021

      Videos

      Video Scroll-Free Turning of Thin Walled Components

      7. May 2020

      Videos

      VL 1 TWIN Dual-Spindle Turning Center with…

      15. November 2019

      Videos

      How EMAG perfects finish-machining of turbocharger shafts

      11. October 2019

  • DE
  • EN

EMAG Group – Company Blog

  • Home
  • Technologies
    • Technologies

      Automation of complex parts using robots –…

      6. December 2022

      Technologies

      “Our maintenance systematically reduces unnecessary, expensive downtimes”

      26. July 2022

      Technologies

      “The machines ensure a very stable process”

      22. February 2022

      Technologies

      Why laser cleaning is frequently more effective…

      26. January 2022

      Technologies

      “Data-driven solutions are production-ready—and the investment costs…

      1. October 2021

  • Events
    • Events

      EMAG L.L.C. Announces the Winner of 2020…

      15. January 2021

      Events

      The EMAG 2019 Annual Review

      17. December 2019

      Events

      Networking @ EMO: Interview with Mr. Andreas…

      13. September 2019

      Events

      Networking @ EMO: Interview with Jörg Lohmann…

      10. September 2019

      Events

      Networking @ EMO: Interview with Sebastian Sieland…

      5. September 2019

  • People
    • People

      Automation of complex parts using robots –…

      6. December 2022

      People

      “Our maintenance systematically reduces unnecessary, expensive downtimes”

      26. July 2022

      People

      EMAG L.L.C. Announces the Winner of 2020…

      15. January 2021

      People

      “With EMAG machines we have practically perfected…

      10. January 2021

      People

      “EMAG Machines have Certainly Contributed to our…

      14. December 2020

  • Videos
    • Videos

      Transmission Manufacturing: Five Facts about Automatic Torque…

      16. March 2021

      Videos

      How does a differential work? 3 questions…

      3. March 2021

      Videos

      Video Scroll-Free Turning of Thin Walled Components

      7. May 2020

      Videos

      VL 1 TWIN Dual-Spindle Turning Center with…

      15. November 2019

      Videos

      How EMAG perfects finish-machining of turbocharger shafts

      11. October 2019

Technologies

eldec CUSTOM LINE generators: customized energy source for perfect induction heating

written by Markus Isgro 23. January 2019

“Customized” is the key word when it comes to delivering a perfect production solution for building systems and machinery. Each technology is individually tailored to the customer’s environment, guaranteeing a highly efficient and optimally configured process. Induction heating in particular is one of the technologies that requires customization because the quality of the customer’s process depends on a whole range of very specific details. As the energy source, the generator plays an important role here. The experts at EMAG subsidiary eldec, based in Dornstetten, Germany, know this very well.

30 years of experience in generator construction

For more than 30 years, engineers at eldec have been developing a wide variety of generators, including many customized models in the CUSTOM LINE. The design goal — all the resonant circuit components in conjunction with the control architecture should form a precisely tailored product, which provides induction heating with high efficiency, controlled application of energy and stable processes. Close collaboration with customers, therefore, plays a key role over the entire development process of the generator.

Custom energy sources with eldec’s CUSTOM LINE generators

In addition to the standardized models in the PICO, MICO, and ECO ranges, eldec also offers CUSTOM LINE solutions.

The resonant circuit, the inverter and the inverter control are always adapted to match the inductor, the required frequency and the power output. This also applies to the more standardized series, which are able to cover about 80 percent of the current application spectrum.

With the CUSTOM LINE, however, virtually all the components can be configured in a fully variable way — from general device control to the outputs and interfaces.

Almost infinite number of possible variations

Just how far this approach goes can be seen by looking at the details of the configuration. Take the outputs, for example. eldec engineers are not only able to equip their technology with single or multiple outputs, but also to distribute the generator’s output power with complete flexibility. It can be made available in parallel for independent control or it can be supplied in an “either-or” arrangement, so that it is available only at one of the outputs at a time. What are the advantages of multiple outputs for the user?

Benefits of CUSTOM LINE generators

One benefit is that several areas of the part can be heated at the same time to speed up the cycle. In addition, a variety of inductors can be connected to just one generator and operated in sequence. This reduces purchasing costs for heating equipment if the cycle time is of secondary importance.

At the same time, eldec is always able to modify the power and frequency features of its devices in virtually unlimited ways to adapt the process to the customer’s needs. The scope ranges from medium-frequency generators with a power output of 20 to 1,500 kW and a frequency range of 8 to 40 kHz, up to high-frequency generators with 20 to 1,500 kW output and frequency ranges from 80 to 400 kHz. A multitude of combinations are possible. The decision ultimately depends on the workpiece or the geometry that needs to be heated. As a result, the actual values may be even higher or lower than those described above.

Perfectly positioned

With its highly customizable portfolio of generators, eldec considers itself in an ideal overall market position. eldec has an enormous amount of expertise at its disposal, continually develops its technology and delivers only optimally configured and robust components. In addition, eldec’s high level of vertical integration gives the company the advantages of high responsiveness and versatility.

Please see here for more information about CUSTOM LINE generators.

eldec CUSTOM LINE generators: customized energy source for perfect induction heating was last modified: May 7th, 2020 by Markus Isgro
Customizedeldecinduction heating
0 comment
1
Facebook Twitter Google + Pinterest
Markus Isgro

previous post
eldec develops heating and hardening solutions for electric motor production
next post
Five Facts about the Importance of Turbochargers

You may also like

From networked production to mobility services –...

23. April 2019

Fast and Efficient Machining of Chucked and...

26. April 2017

Customer’s Needs – A Priority at EMAG

11. July 2017

Induction heating: Perfect preparation for welding

14. February 2019

How stable is the current growth in...

10. December 2019

EMAG at EASTEC 2017!

23. May 2017

VL 1 TWIN Dual-Spindle Turning Center with...

15. November 2019

Benefits of induction for electric motor production

22. November 2018

A complete manufacturing solution for sprockets with...

13. April 2017

“The Red Dot Award is a huge...

12. October 2020

Leave a Comment Cancel Reply

Recent Posts

  • Automation of complex parts using robots – flexibly, quickly, and smoothly
  • “Our maintenance systematically reduces unnecessary, expensive downtimes”
  • “The machines ensure a very stable process”
  • Why laser cleaning is frequently more effective than washing
  • “Data-driven solutions are production-ready—and the investment costs for start-up are falling”

Keep in touch

Twitter Instagram Linkedin Youtube

Categories

  • Company
  • Events
  • People
  • Technologies
  • Videos

Tags

additive manufacturing automation car manufacturing Car production chucked components Customized CV Joints CVT differentials Digitalization Driveline Systems E-Mobility ECM eldec electric motor production EMAG LLC EMO 2019 EPS steering gear gear cutting / gear hobbing gearwheel Grinding Hard Turning hobbing machine image video induction brazing induction hardening induction heating inductor interview joining laser welding Manufacturing Systems PECM Salach Service shaft components steering pinion Technology Forum transmission manufacturing trucking industry Turning turning and grinding machine Vertical Turning Machine Woodward Dream Cruise
  • Facebook
  • Twitter
  • Instagram
  • Linkedin
  • Youtube
  • Email
  • Imprint
  • Data Privacy
  • Contact

©EMAG GmbH & Co. KG, 2020


Back To Top
We set technical and analytical cookies so that we can ensure you the best experience on our website.Accept and closeFurther information