Webinar

Manufacturing precision through ECM riflingElectro-chemical machining (ECM) has become a key technology for precision manufacturing in gunmaking. The ECM rifling process represents a significant advancement in the production of high-precision internal geometries for rifled barrels. This innovative technology offers unmatched dimensional accuracy while reducing manufacturing complexity.Unlike conventional processes, ECM rifling delivers significant technological advantages at a lower capital investment. The material-friendly machining process, which avoids mechanical or thermal stress, results in a longer barrel life and higher precision.The ECM rifling conceptThe EMAG ECM system is built on a highly advanced technology concept that has been specifically designed for precision rifling.Production capacity can be optimally adapted to meet your requirements through various configurations:

Double rifling machine: Simultaneous machining of two barrels

Eight-run rifling machine: Parallel production of eight barrels for maximum productivity

The innovative tool cathode of the ECM rifling system ensures the highest precision in producing the barrel’s internal geometry. The process allows exceptional flexibility for different twist geometries, including:

Polygonal rifling for optimized gas sealing

Progressive twist configurations for improved flight stability

Conventional rifling with customized parameters

Register now for exclusive insightsDon’t miss the chance to expand your expertise and gain practical insights! Register today and join our webinar to learn more about ECM rifling. Our experts will be available live to answer to answer your questions during the session.

Manufacturing precision through ECM riflingElectro-chemical machining (ECM) has become a key technology for precision manufacturing in gunmaking. The ECM rifling process represents a significant advancement in the production of high-precision internal geometries for rifled barrels. This innovative technology offers unmatched dimensional accuracy while reducing manufacturing complexity.Unlike conventional processes, ECM rifling delivers significant technological advantages at a lower capital investment. The material-friendly machining process, which avoids mechanical or thermal stress, results in a longer barrel life and higher precision.The ECM rifling conceptThe EMAG ECM system is built on a highly advanced technology concept that has been specifically designed for precision rifling.Production capacity can be optimally adapted to meet your requirements through various configurations:

Double rifling machine: Simultaneous machining of two barrels

Eight-run rifling machine: Parallel production of eight barrels for maximum productivity

The innovative tool cathode of the ECM rifling system ensures the highest precision in producing the barrel’s internal geometry. The process allows exceptional flexibility for different twist geometries, including:

Polygonal rifling for optimized gas sealing

Progressive twist configurations for improved flight stability

Conventional rifling with customized parameters

Register now for exclusive insightsDon’t miss the chance to expand your expertise and gain practical insights! Register today and join our webinar to learn more about ECM rifling. Our experts will be available live to answer to answer your questions during the session.

Unplanned machine downtime doesn’t just create direct costs – it can disrupt entire supply chains. In this practical webinar, discover how EMAG’s strategic service solutions help you maximize your machine availability and minimize production interruptions.As the original equipment manufacturer, EMAG delivers tailored solutions that go far beyond conventional repairs. From preventive maintenance concepts and innovative exchange modules to modular repair programs and customized service contracts - discover how you can sustainably increase your production efficiency.Prevent downtimes, ensure availability - Strategic service solutions from EMAGKey topics include:

Preventive maintenance: Comprehensive 360° condition analysis

Spindle repair to OEM standards - modular, cost-efficient with short lead times

Exchange modules: A revolution in maintenance strategies

Service contracts: Cost-effective and transparent production protection

Training programs: Customized education for operators and maintenance teams

Register now to expand your expertise and gain valuable, practical insights.We look forward to welcoming you to the webinar. As always, our experts will be available live to answer your questions.

Expert knowledge for precision gearing: Which technology to use when?Modern gear cutting offers a wide range of highly specialized manufacturing processes. But which technology is best for which application? In this practice-oriented webinar, you will gain in-depth expert knowledge about the most important gear cutting processes and their specific areas of application.What you will learn in this webinar:Comprehensive technology overview

Detailed analysis of all relevant gear cutting processes

Technological basics and kinematic principles

Process characteristics and performance parameters

Practical decision-making aids

Clear delineation of the areas of application

Economic considerations and cost aspects

Quality requirements and achievable precision

 The key technologies in detail

Hobbing - the basic technology for external gears

Gear shaping - precision for interfering contours and internal gears

Power skiving - Versatility for complex geometries

Skiving - Precision finish for hardened tooth profiles

Gear generating grinding - Highest precision and surface quality

Why this webinar is essentialThe continuous development of gear cutting technologies requires in-depth knowledge of the specific strengths and areas of application of each process. Incorrect technology decisions can lead to considerable additional costs, quality problems and productivity losses.Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.

Expert knowledge for precision gearing: Which technology to use when? Modern gear cutting offers a wide range of highly specialized manufacturing processes. But which technology is best for which application? In this practice-oriented webinar, you will gain in-depth expert knowledge about the most important gear cutting processes and their specific areas of application.What you will learn in this webinar:Comprehensive technology overview

Detailed analysis of all relevant gear cutting processes

Technological basics and kinematic principles

Process characteristics and performance parameters

Practical decision-making aids

Clear delineation of the areas of application

Economic considerations and cost aspects

Quality requirements and achievable precision

The key technologies in detail

Hobbing - the basic technology for external gears

Gear shaping - precision for interfering contours and internal gears

Power skiving - Versatility for complex geometries

Skiving - Precision finish for hardened tooth profiles

Gear generating grinding - Highest precision and surface quality

Why this webinar is essentialThe continuous development of gear cutting technologies requires in-depth knowledge of the specific strengths and areas of application of each process. Incorrect technology decisions can lead to considerable additional costs, quality problems and productivity losses.Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.

As e-mobility production volumes continue to grow, so do the demands for production efficiency and the quality of key components such as rotor shafts. We cordially invite you to our upcoming webinar, where we will present reliable, cost-effective solutions for manufacturing these complex components.Focus of the webinar:High-precision machining of rotor shafts for electric drives

Technology solutions for precision gear cutting with cycle times under 35 seconds

Process for achieving top-tier surface finishes for low-noise operation

Complete-machining of assembled and one-piece rotor shafts

Efficient process chains for assembled rotor shafts

Integration of joining, preheating and welding processes

Precision laser processing with minimal component distortion

In-process measurement and quality assurance solutions

Combined machining processes for gears and flange parts

Turning and grinding processes on one platform for maximum efficiency

Machining of internal and external gears in a single setup, power skiving as a key technology

Practical examples of optimized high-volume production processes

The manufacturing solutions showcased are ideal for companies scaling up production while maintaining the highest quality standards. We will demonstrate how to reduce your cycle times, streamline machining processes and boost overall production efficiency.This webinar is especially valuable for production planners and technical decision-makers seeking insight into efficient manufacturing of these critical components.Take the opportunity to learn directly from our experts and optimize your automation and manufacturing processes. We look forward to welcoming you to our webinar!And of course, you’ll have plenty of time to ask questions and discuss your specific use cases.

As e-mobility production volumes continue to grow, so do the demands for production efficiency and the quality of key components such as rotor shafts. We cordially invite you to our upcoming webinar, where we will present reliable, cost-effective solutions for manufacturing these complex components.Focus of the webinar:High-precision machining of rotor shafts for electric drives

Technology solutions for precision gear cutting with cycle times under 35 seconds

Process for achieving top-tier surface finishes for low-noise operation

Complete-machining of assembled and one-piece rotor shafts

Efficient process chains for assembled rotor shafts

Integration of joining, preheating and welding processes

Precision laser processing with minimal component distortion

In-process measurement and quality assurance solutions

Combined machining processes for gears and flange parts

Turning and grinding processes on one platform for maximum efficiency

Machining of internal and external gears in a single setup, power skiving as a key technology

Practical examples of optimized high-volume production processes

The manufacturing solutions showcased are ideal for companies scaling up production while maintaining the highest quality standards. We will demonstrate how to reduce your cycle times, streamline machining processes and boost overall production efficiency.This webinar is especially valuable for production planners and technical decision-makers seeking insight into efficient manufacturing of these critical components.Take the opportunity to learn directly from our experts and optimize your automation and manufacturing processes. We look forward to welcoming you to our webinar!And of course, you’ll have plenty of time to ask questions and discuss your specific use cases.

Are you also facing the challenge of outdated production systems? In the modern manufacturing industry, companies are faced with a dilemma: on the one hand, the demands for precision, energy efficiency and digitalization are constantly increasing. On the other hand, new investments in machine tools are associated with considerable costs. At the same time, spare parts for older control and drive technology are becoming increasingly difficult to obtain, while worn mechanical components impair production quality.The solution: Professional retrofitting from EMAGRetrofit means much more than simple repair or retrofitting. It is a comprehensive modernization process that turns proven machine concepts into state-of-the-art production solutions. With EMAG's retrofit concepts, you can transform your existing systems into high-performance, future-proof machine tools - at capital investments that are 15 to 30 percent lower than a comparable new purchase.Topics:

Basics and potentials of machine retrofits

Retrofit process in practice

Digitalization and sustainability in retrofitting

Special application of cylindrical grinding machines

Economic efficiency and future-proofing

Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.