The machining process for gears utilizes machines of the VL platform, with four key operations carried out sequentially. Turning the first side and second side of the gear (OP 10 and OP 20) is done on VL 2 machines. A VLC 200 H then carries out the gear cutting process (OP 30) using a milling hob, with the concluding chamfering operation (OP 40) carried out on a VLC 100 C. The use of two different control systems (Fanuc on the VL and Siemens on the VLC) in one manufacturing system exemplifies the possibilities offered by combing different machines.
Gear manufacturing: short machining times – exceptional output rates
Demands on the manufacture of transmission components continues to increase. Modern gearboxes are becoming smaller while the number of speed-gears increases, leading to a general increase in the quantity of all gears and toothed components required. It follows that these components must be produced at the highest precision and that calls for an ever increasing number of processes. Ideally, all of these processes should also be highly flexible, with a large variety of transmission components – such as shafts, gears, planetary gears and plate carriers – frequently being manufactured at the same site.
The technologies which successfully fulfil these demands have been developed by the gearing specialists from EMAG. With innovative machine designs they have expedited developments in the production of transmission systems.
- Compact, space-saving design
- Tailor-made automation solutions for every application
- Efficient workpiece flow, with short travels and short idle times
- Modular manufacturing concept that can be expanded and adapted at anytime
- Simple to operate manufacturing system that offers short resetting and maintenance times
- Integrated development and construction from a single source – from machine to process and automation
Lignes de fabrication
Lignes de fabrication complètes et systèmes d'automatisation d'EMAG
Le système d’automatisation TrackMotion
Le système d’automatisation TrackMotion comprend un dispositif TransLift se déplaçant sur un système de rail (« Track ») à travers les machines. Le dispositif TransLift assure les fonctions de…
Machines pour vos demandes
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Des systèmes de fabrication complexes provenant d'une seule source grâce à un large éventail de technologies
Deburring is an essential procedure in many production processes - after all, burrs that are not removed could break off later and damage bearings or…
For those who want to produce gearing on workpieces with interfering contours – including a small overrun – gear shaping is frequently the only…
Gear shaving takes place before the hardening process and is a cost-effective process. It results in low-noise gear surfaces - a major benefit that…
- Generating grinding
- Tournage dur / rectification
- Nettoyage laser
- Profile grinding
- Tournage vertical
During the machining of the tooth flanks of shafts and gears by means of generating grinding or gear grinding, it is important to achieve…
Grâce à la combinaison de plusieurs procédés dans une machine, tels que le tournage dur et la rectification, une exploitation optimale des potentiels…
Flexible, highly productive, highly accurate - as a continuous gear production process, hobbing is indispensable in many industries, as it allows any…
Le nettoyage laser est un procédé rapide et peu encombrant, qui peut remplacer les machines à laver conventionnelles dans de nombreux cas…
Profile grinding of gears and long, slim and toothed components is performed discontinuously, i.e., tooth gap by tooth gap, is completed one after the…
Le tournage vertical est un procédé de fabrication pour l'usinage de métaux. EMAG fut l'un des premiers constructeurs de machines-outil à appliquer le…
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