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Technologies

Meet the EURO 7 standard with the hard coating of brake discs

by Oliver Hagenlocher 14. January 2025

With the introduction of the EURO 7 standard, braking systems in cars will have to undergo massive changes, as this is the first time that particulate emissions have been regulated and many current models do not meet these requirements with their brakes. What does this mean in concrete terms for automotive production, what role does the hard coating of brake discs play and why is EMAG’s new laser metal deposition technology the ideal solution? An interview with Dominic Grimminger, brake disc coating expert at EMAG.

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14. January 2025 0 comments
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MachinesTechnologies

Highest precision meets record speed: The G 160 gear generating grinding machine

by Oliver Hagenlocher 26. November 2024

Alexander Morhard, Technical Sales Support Manager at EMAG SU, talks in an interview about the G 160 gear generating grinding machine, the fastest machine of its kind for gear production. He provides insights into the innovative axis concept, the high gear quality and the wide range of possible applications in gear manufacturing and electromobility.

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26. November 2024 0 comments
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Machines

EMAG VST 50: Productive and high-precision ball stud production

by Oliver Hagenlocher 4. November 2024

With the new VST 50 machine, EMAG is for the first time tackling a task that is as special as it is demanding: the machining of ball pins and ball sleeves. In the steering or suspension of cars, for example, these components are indispensable. What are the details of the VST 50 and how can extreme chip-to-chip times of less than two seconds be achieved in this field? Read more about this challenge in our conversation with Dr. Mathias Klein, CSO of the EMAG Group.

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4. November 2024 0 comments
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MachinesSuccess Story

Precision as a Passion: The Zoerkler Success Story

by Oliver Hagenlocher 21. October 2024

In the world of high precision drives, Zoerkler is a name synonymous with innovation, quality and technical excellence. In its almost 120-year history, the company has developed from a modest mechanical engineers’ workshop into a leading supplier of drive systems for the automotive and aviation industries. In this interview, Managing Director Bernhard Wagner provides insights into the fascinating world of precision manufacturing, innovative production technologies and the future visions of Zoerkler Gears GmbH & Co KG.

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21. October 2024 0 comments
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Technologies

Precision, process reliability and efficiency when turning large components

by Oliver Hagenlocher 6. September 2024

How can particularly large and heavy components be produced using lean production solutions? This question is becoming increasingly important, especially in the commercial vehicle sector, because price pressure in the market demands the lowest possible unit production costs. In this context, the VSC 500 and VSC 500 DUO machines from EMAG are real “game changers” for manufacturers. They load themselves and then ensure fast and precision complete-machining in a single setup or two. A conversation with Peter Gröner from the Turning Business Unit at EMAG about the enormous possibilities of this technology.

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6. September 2024 0 comments
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MachinesTechnologies

Planetary gear hobbing with EMAG Koepfer K 160

by Oliver Hagenlocher 31. July 2024

In the world of machine tools, the optimal design of processes is crucial to achieving the highest precision and efficiency. In today’s blog article, we spoke to Jörg Lohmann, Head of Technology and Product Management and Member of the Management Board at EMAG KOEPFER, to find out more about how hobbing processes are designed, using planetary gears as an example. Jörg Lohmann brings almost 20 years of experience in the design and application of gear hobbing machines and gear cutting processes and gives us a deeper insight into the decision-making behind these processes.

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31. July 2024 0 comments
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Success Story

Optimal use of production capacities: How intelligent automation replaces the night shift and increases productivity

by Oliver Hagenlocher 9. July 2024

MR Components, a medium-sized company from Grigno, Italy, has significantly increased its production capacity and simultaneously improved quality by introducing intelligent automation with EMAG machines. The company, which specializes in the production of parts for differential and planetary gears, now produces around 80,000 components per month, with some of the machines running unmanned in the evenings. In conversation with Alessandro Reguzzo, owner and Managing Director of MR Components, we were able to find out more about the company’s production philosophy and design and development.

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9. July 2024 0 comments
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Success StoryTechnologies

Tradition and Precision

by Oliver Hagenlocher 1. July 2024

Sabatti Spa is a renowned family business whose origins go back 350 years with the gunsmith Ludovico Sabatti, is deeply rooted in the tradition of gunmaking. The actual company was founded in the post-war period by Antonio Sabatti and has since built a reputation for precision and craftsmanship. Under the direction of Emanuele Sabatti, the grandson of the company founder, Sabatti Spa has expanded its product range from simple gun parts to high-quality over-and-under shotguns, double-barrel shotguns and carbines. Manuel Steinhauer had the opportunity to interview Emanuele Sabatti, a visionary and technology enthusiast, who has led the company into the modern world of firearms technology without losing sight of its rich tradition and centuries-old heritage. Today, Sabatti Spa is at the forefront of innovation in firearms manufacturing, balancing time-honored craftsmanship with modern technology, making the company one of the leading names in the industry.

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1. July 2024 0 comments
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Brake disc production with EMAG
Technologies

Complete Solutions from EMAG for Brake Disc Production

by Oliver Hagenlocher 30. April 2024

The brake disc is one of the most important safety-relevant components in passenger and commercial vehicles. The production of brake discs is, therefore, a demanding field of application that requires the highest precision. At the same time, cost pressures are very high and changing production batches must pass through the production lines with high productivity and short set-up times. As a specialist in the machining of brake discs, EMAG has already implemented numerous customized turnkey solutions in close cooperation with customers operating worldwide. In the following interview with Dominic Grimminger, expert for brake disc production systems at EMAG, we learn more about the challenges and solutions in this field of application.

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30. April 2024 0 comments
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Machines

W 11 CNC: Insight into the CNC cylindrical grinding machine from EMAG Weiss

by Oliver Hagenlocher 25. April 2024

In our latest interview, we take an in-depth look at the W 11 CNC cylindrical grinding machine from EMAG Weiss, a state-of-the-art solution designed specifically to meet the demanding requirements of today’s manufacturing industry. Known for its exceptional flexibility and precision, the machine maximizes the efficiency and accuracy of machining processes. With functions ranging from quick and easy retooling to intuitive dialog programming, the W 11 CNC sets new standards in the world of cylindrical grinding. Andreas Hessling, Technical Sales Manager at EMAG, gives an insight into the technical advantages and range of applications of the machine.

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25. April 2024 0 comments
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