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Machines

R 400 Hobbing Machine by EMAG Richardon
Machines

Hobbing Machines from EMAG Richardon: Built-In Flexibility

by Markus Isgro 6. December 2018

In many ways, the production of large components presents a particular challenge in manufacturing. Used in commercial vehicles, large transmission, or wind power, these parts are large – making them difficult to handle and slowing down production speeds. Adding to the production challenge is the additional technological requirements being placed on the parts, as well as the demand for improved reliability and precision, with decreased costs per piece. All of which needs to be achieved while improving process speeds.

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6. December 2018 0 comments
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Cylindrical grinder HG 208: perfect shaft grinding
MachinesTechnologies

Cylindrical grinder HG 208: the precision-fit shaft grinding solution

by Markus Isgro 21. February 2018

Cylindrical grinding on driveshafts and transmission shafts has always been particularly demanding, as the parts feature a wide range of geometric details that are machined with high precision in the grinding machine. With the rapid pace of technological development in the automotive industry, which keeps increasing the functional density of many components, there are more demands than ever on the design of grinding machines today. Users require highly customized machines that can perform multiple grinding operations, including combined internal and external grinding.

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21. February 2018 0 comments
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Machines

HLC 150 H by EMAG: Complete Gear Cutting Solutions

by abakun 13. September 2017

Maximum flexibility is required for gear production. EPS steering is a good example: Production planners for this application are looking for machines that can efficiently and completely cut an EPS steering gear including steering pinion, worm gears, and screws. The HLC 150 H horizontal gear cutting machine from EMAG KOEPFER is the perfect solution for this.

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13. September 2017 0 comments
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Pick-Up Lathe vs. Sub-Spindle Lathe
MachinesTechnologies

EMAG Pick-Up Lathe vs. Sub-Spindle Lathe

by abakun 18. August 2017

The EMAG Inverted Spindle Pick-Up Lathe process provides for a significant improvement in accuracy versus that of a sub-spindle lathe.

Lathes with sub-spindles pass a part from one rigid work holding system to another. This does not allow for any misalignment of the two spindles. The first spindle cannot release a part until the second spindle has a secure grip on it. Allowing for mismatches on a split turned dimension such as a bore. The accuracy and quality of the workpieces that are produced from this system are compromised because of this process.

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18. August 2017 0 comments
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Machining brake discs efficiently – with EMAG
MachinesTechnologies

VL and VSC machines: Efficient Machining of brake discs

by abakun 19. April 2017

Increasing cost pressure, high demands on part quality and frequent change of batches – the manufacturing of car brake discs is a difficult field. Particularly in the spare parts market, where users must request individual machining solutions that can be retooled for new workpieces without long downtimes.

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19. April 2017 2 comments
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MachinesTechnologies

VLC 200 GT: Machining of Automotive Gears

by Markus Isgro 27. February 2017

The VLC 200 GT is loaded at by the integrated pick-up spindle. The process starts with hard pre-turning of the shoulder and the bore hole in quick succession. Only a few micrometers of material are then left to be removed from the automotive gear by the subsequent grinding process, using either aluminum oxide or CBN grinding wheels.

27. February 2017 0 comments
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High-precision, efficient hard machining of passenger-car gearwheels
MachinesTechnologies

VLC 200 GT: High-precision, efficient hard machining of passenger-car gearwheels

by Markus Isgro 20. February 2017

Transmission manufacturing is among the most innovative areas of passenger vehicle production: This central component has to ensure a high level of driving dynamics, while keeping fuel consumption low at the same time. Transmissions are therefore becoming smaller and lighter, and provide a higher number of speeds. The individual gearwheels are a main focus of the developers. Their production in extremely high volumes requires a high level of efficiency—at high precision, high speed, and highly controlled.

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20. February 2017 0 comments
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MachinesSuccess Story

EMAG at AMB: Vertical Turning Machine VT 2

by Markus Isgro 1. December 2016

Maximum Efficiency in Shaft Production. Short cycle times, high precision and safe processing are among the outstanding attributes of shaft machining on the turning machines of the VT series. These lathes literally turn the classical horizontal machining process on its head.

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1. December 2016 0 comments
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