Simplified machine operation and setup with EDNA ONE

The efficiency of modern production processes depends heavily on machine operability and setup times. EDNA ONE from EMAG delivers innovative digital solutions that simplify machine handling and significantly reduce setup time. By using intelligent automation technologies, you reduce operator effort and error rates in equal measure and create a reliable basis for your precision production.

With EDNA ONE, you can transform your production into a smart production environment. Intelligent machine technologies take over numerous routine tasks independently, significantly reducing effort and the risk of errors. The operator is relieved and can concentrate on more demanding tasks, while the machines work largely independently and ensure maximum precision.

Optimization through real-time monitoring and analysis of process data

EDNA ONE offers powerful tools for continuous monitoring and detailed analysis of relevant machine data such as cycle times and correction values. Real-time evaluations allow you to recognize deviations immediately, react proactively and adjust processes in a targeted manner. This reduces unplanned downtimes and permanently increases the efficiency of your production.

EDNA ONE interface, which shows real-time monitoring and analysis of relevant machine data for rapid process optimization. — Immediate detection of process deviations through real-time display of production processes.

Your advantages at a glance:

Continuous display of workpiece counters, cycle time sequences and active tools including tool life quantities
Quick identification of process deviations and anomalies
Reduction of downtimes through immediate intervention
Maximizing production efficiency in the long term

EDNA Feature Correction – long-term quality assurance in real time

EDNA Feature Correction is a central function of EDNA ONE and enables both manual and automatic adjustments to production features in real time. This allows you to ensure the quality of your products in the long term and react immediately to any deviations that occur.

EDNA Feature Correction interface with graphical correction control, real-time data and historical trend display — Correct features specifically and intuitively - including historical trend visualization for long-term quality assurance

High-performance tools for maximum production quality:

Demand-oriented information display: Operators only see relevant information such as tool status, target values or specific correction targets.
Trend visualization directly on the feature: Historical correction data is graphically processed and enables early intervention in the event of process deviations.
Clear management of correction features: A graphical editor simplifies the creation, copying and assignment of feature programs.
Intuitive graphical configuration: Simple setup of correction processes through intuitive visualization of sources and target variables.
Visual support: Integration of digital drawings directly into the user interface for intuitive and error-free operation.

EDNA Production Status – real-time overview of your production

EDNA Production Status gives you full control over your machine at all times. All relevant production data such as quantities, cycle times, tool statuses and the processing status are clearly displayed in real time.

Screenshot of the EDNA Production Status interface with clear display of important production data in real time — Get an overview of quantities, cycle times and tool statuses in real time for optimum production control.

Full production control thanks to central visualization:

Comprehensive real-time data: quantities, cycle times and status messages at a glance
Tool change prediction: Plan tool changes with foresight and avoid downtimes by providing tools in good time.
React quickly to bottlenecks: Identify critical conditions immediately and actively control your production to achieve maximum efficiencies.

Efficient tool change: Optimum planning of tool life

With the tool change prediction function, you can optimize the entire tool change process of your manufacturing systems. You benefit from an exact remaining tool life display, which leads to significantly reduced set-up times.

Optimized production planning and reduced downtimes:

Exact prediction of remaining tool life
Timely planning and preparation of tool changes possible

EDNA Cortex – Condition monitoring for maximum machine availability

The central interface for managing machine data — The EDNA Cortex central data interface networks all machine data securely and reliably.

Condition monitoring with EDNA Cortex allows actions to be taken by evaluating process parameters.

In the event of over/underruns, for example, a warning can be issued so that immediate action can be taken. Condition monitoring provides additional protection for the machine and can support production quality.

EDNA ONE – the digital key for your production optimization

EDNA ONE condition monitoring can monitor process parameters and issue warnings. — Continuous monitoring of machine parameters with automatic alerts for maximum production quality.

EDNA ONE offers you a comprehensive toolbox to simplify machine operation and setter in the long term. Benefit from autonomous production processes, real-time control and targeted quality corrections. Reduce complexity while increasing the efficiency and precision of your production.