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Manufacturing Systems

Process Integration on an EMAG Machine
Technologies

Process Integration: The Importance of this Machinery Industry Trend

by Markus Isgro 12. July 2018

Exactly 1,223 innovations saw the light of day in the automotive industry last year—at least that’s according to a count conducted by the Center of Automotive Management and the consultancy firm PwC. About 27 percent of these innovations pertain to driver assistance and safety systems—one in five belongs to the field of engine construction. Considering the corresponding automotive production, one trend that has been going on for years still holds true: The pace of change is always increasing as the requirement for more flexible production continues to increase. It is important that new parts and components can be produced efficiently, and defect free using existing product solutions.

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12. July 2018 0 comments
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Gear cutting - EPS steering: The HLC 150 H
Technologies

Steering pinion: The EMAG production line guarantees both speed and flexibility

by Markus Isgro 4. June 2018

Electric power steering has become standard in the manufacturing of automobiles. The technology guarantees very precise steering support for every type of vehicle, high-end driving comfort, and lower energy consumption in the steering system, which has a positive effect on the car’s CO2 consumption.

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4. June 2018 0 comments
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TrackMotion: complex production lines created with ease
Technologies

TrackMotion: effective interlinking of production systems

by Markus Isgro 7. March 2018

A continued rise in the demand for customized systems and integrated solutions was predicted back in 2014 by a survey of German manufacturers of plant and machinery, in a study on the future perspectives for the industry in Germany. This is not surprising given the huge “Industry 4.0” trend, as extensive automation in the form of customer-specific system solutions is a fundamental prerequisite for the digitalization of production facilities. The machines used then form an integrated system that production planners can control from a central point. Moreover, many companies need to respond ever more quickly and flexibly to technological developments. Numerous different versions of parts and fluctuating unit volumes are typical for small and medium-sized production companies in the automotive industry.

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7. March 2018 0 comments
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Pick-Up Lathe vs. Sub-Spindle Lathe
MachinesTechnologies

EMAG Pick-Up Lathe vs. Sub-Spindle Lathe

by abakun 18. August 2017

The EMAG Inverted Spindle Pick-Up Lathe process provides for a significant improvement in accuracy versus that of a sub-spindle lathe.

Lathes with sub-spindles pass a part from one rigid work holding system to another. This does not allow for any misalignment of the two spindles. The first spindle cannot release a part until the second spindle has a secure grip on it. Allowing for mismatches on a split turned dimension such as a bore. The accuracy and quality of the workpieces that are produced from this system are compromised because of this process.

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18. August 2017 0 comments
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CVT transmissions – complete solutions from EMAG
Technologies

Perfect machining of CVT components

by abakun 19. July 2017

CVT transmissions are becoming increasingly popular in the American and Asian markets. The technology improves driving comfort as the car shifts gears more smoothly. A critical part of manufacturing these transmissions is the creation of the CVT components like shafts and disks (“pulleys”) that need to be hard machined with extreme precision– all as part of a multi-stage process that uses various turning centers and grinding machines.

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19. July 2017 0 comments
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Meeting Customer's Needs with EMAG
Success StoryTechnologies

Customer’s Needs – A Priority at EMAG

by abakun 11. July 2017

When a leading tier 1 automotive manufacturer came to EMAG and asked us to meet their goals and needs for new differential lines, we had our work cut out for us.  One of the unique promises made by EMAG is the company’s ability to achieve each customer’s needs. With this customer, their needs/goals included:

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11. July 2017 0 comments
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Workarea manufacturing CV Joints
Technologies

Efficient, Streamlined Manufacturing of CV Joints

by abakun 27. June 2017

The automotive world is constantly changing and improving. The industry strives to create vehicles with better fuel economy, while also increasing safety and reliability.

The introduction of hybrid and electric alternatives are becoming more popular, and in the years to come we will see these options continue to grow. With this change, certain components of today’s gas driven engines will be replaced with new components and technologies.

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27. June 2017 1 comment
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VL 2 Automation
Technologies

Let built in automation enhance your production!

by abakun 11. May 2017

Today’s competitive talent marketplace requires small and medium contract manufacturers and OEM’s to make the most of the talent they have.  Skilled, experienced machinists are hard to find and having them tied up hand-loading parts into a lathe is seldom the best use of talent.  So – how does a successful small to mid-sized shop meet their customers’ production requirements with the existing talent pool?

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11. May 2017 0 comments
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VL 4 Standard Turning Machine for chucked components
Technologies

Fast and Efficient Machining of Chucked and Shaft Components

by abakun 26. April 2017

EMAG’s Standard Modular Vertical Turning Solutions for chucked and shaft like components continue to gain market share within North America.

For years EMAG has continued to develop and invest in new technologies that make them the leading OEM of Manufacturing Systems for Precision Metal Components. We’ve become known world-wide for our Vertical Turning technology along with our ability to provide complete process chains to the world’s leading Automotive OEM. We’ve become the prominent leader in gear box, engines, and chassis solutions within the automotive industry but can also provide solutions within Energy, Aerospace, Agriculture, Construction and Oil Field.

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26. April 2017 0 comments
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Machining brake discs efficiently – with EMAG
MachinesTechnologies

VL and VSC machines: Efficient Machining of brake discs

by abakun 19. April 2017

Increasing cost pressure, high demands on part quality and frequent change of batches – the manufacturing of car brake discs is a difficult field. Particularly in the spare parts market, where users must request individual machining solutions that can be retooled for new workpieces without long downtimes.

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19. April 2017 2 comments
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