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car manufacturing

Cylindrical grinder HG 208: perfect shaft grinding
MachinesTechnologies

Cylindrical grinder HG 208: the precision-fit shaft grinding solution

by Markus Isgro 21. February 2018

Cylindrical grinding on driveshafts and transmission shafts has always been particularly demanding, as the parts feature a wide range of geometric details that are machined with high precision in the grinding machine. With the rapid pace of technological development in the automotive industry, which keeps increasing the functional density of many components, there are more demands than ever on the design of grinding machines today. Users require highly customized machines that can perform multiple grinding operations, including combined internal and external grinding.

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21. February 2018 0 comments
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Laser welding: EMAG LaserTec develops end-to-end systems
Technologies

Laser welding: EMAG LaserTec develops end-to-end systems

by Markus Isgro 28. August 2017

Lightweight construction in the automotive industry is a fight for every pound. Every single part is investigated for whether it could be made even lighter. This is typically accomplished by using new materials of changing part geometries. Laser welding offers a surprisingly simple strategy, e.g. by enabling a stable connection between differential gear and ring gear. This saves screw connections and reduces weight by 1.2 kg – quite an accomplishment by the standards of the field.

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28. August 2017 3 comments
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CVT transmissions – complete solutions from EMAG
Technologies

Perfect machining of CVT components

by abakun 19. July 2017

CVT transmissions are becoming increasingly popular in the American and Asian markets. The technology improves driving comfort as the car shifts gears more smoothly. A critical part of manufacturing these transmissions is the creation of the CVT components like shafts and disks (“pulleys”) that need to be hard machined with extreme precision– all as part of a multi-stage process that uses various turning centers and grinding machines.

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19. July 2017 0 comments
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Workarea manufacturing CV Joints
Technologies

Efficient, Streamlined Manufacturing of CV Joints

by abakun 27. June 2017

The automotive world is constantly changing and improving. The industry strives to create vehicles with better fuel economy, while also increasing safety and reliability.

The introduction of hybrid and electric alternatives are becoming more popular, and in the years to come we will see these options continue to grow. With this change, certain components of today’s gas driven engines will be replaced with new components and technologies.

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27. June 2017 1 comment
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ECM: large unit volumes, high precision
Technologies

ECM by multi-process module: Perfect machining of huge output quantities

by abakun 4. May 2017

Electro-chemical machining (ECM) is a fascinating production method, because the technology involves virtually no workpiece contact: A direct current, or pulse, is used to polarize the workpiece positively, to create an anode, and the tool negatively, for the cathode. An electrolyte solution flows between the two, and metal ions detach from the workpiece. The components are not exposed to any mechanical or thermal stress during the process.

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4. May 2017 0 comments
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Machining brake discs efficiently – with EMAG
MachinesTechnologies

VL and VSC machines: Efficient Machining of brake discs

by abakun 19. April 2017

Increasing cost pressure, high demands on part quality and frequent change of batches – the manufacturing of car brake discs is a difficult field. Particularly in the spare parts market, where users must request individual machining solutions that can be retooled for new workpieces without long downtimes.

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19. April 2017 2 comments
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Technologies

A complete manufacturing solution for sprockets with modular machines by EMAG

by abakun 13. April 2017

This animation shows how easy it is to set up whole manufacturing systems, realized with modular machines. The example of sprocket machining demonstrates how versatile these modular machines are. Read more about the modular machines here…

13. April 2017 0 comments
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Success StoryTechnologies

Motion and mobility – Our new Image Video is online

by Markus Isgro 5. January 2017

Motion, mobility, and innovations are crucial elements of the EMAG Group philosophy. We aim to provide our industry partners with the best manufacturing solutions to complete their vision.

5. January 2017 0 comments
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