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High-precision gear hobbing machines for modern gear manufacturing – the CLC 200

by Oliver Hagenlocher 19. February 2025

The CLC 200 is a powerful gear hobbing machine that has been specially developed for the machining of gears, gear cutting shafts and worm gears up to module 5. In this interview, Alexander Morhard, Technical Sales Support Manager at EMAG SU, gives an overview of the most important features, advantages and areas of application.

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19. February 2025 0 comments
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MachinesTechnologies

Choosing the Right Cylindrical Grinder: What to Look For

by Oliver Hagenlocher 10. February 2025

At its core, cylindrical grinding is all about precision. This process involves machining the external or internal surface of a cylindrical workpiece using grinding machines equipped with rotating wheels. These machines remove material through abrasion, delivering exact dimensions and smooth finishes. Whether it’s external or internal grinding – or even a mix of both – this technique plays a pivotal role in producing high-quality parts for industries like automotive, aerospace and more. 

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10. February 2025 0 comments
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MachinesTechnologies

Sustainability meets efficiency: EMAG’s retrofit approach to machine modernization

by Oliver Hagenlocher 5. February 2025

Imagine your old machine tool suddenly being able to do more than ever before – and with less energy consumption. What sounds like a dream has become reality with EMAG’s retrofit solutions. In this interview, Markus Heidel, Head of the Retrofit Business Unit at EMAG, explains how used machines can be turned into real speedsters and why this concept will shape the future of mechanical engineering. 

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5. February 2025 0 comments
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MachinesTechnologies

Highest precision meets record speed: The G 160 gear generating grinding machine

by Oliver Hagenlocher 26. November 2024

Alexander Morhard, Technical Sales Support Manager at EMAG SU, talks in an interview about the G 160 gear generating grinding machine, the fastest machine of its kind for gear production. He provides insights into the innovative axis concept, the high gear quality and the wide range of possible applications in gear manufacturing and electromobility.

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26. November 2024 0 comments
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Machines

EMAG VST 50: Productive and high-precision ball stud production

by Oliver Hagenlocher 4. November 2024

With the new VST 50 machine, EMAG is for the first time tackling a task that is as special as it is demanding: the machining of ball pins and ball sleeves. In the steering or suspension of cars, for example, these components are indispensable. What are the details of the VST 50 and how can extreme chip-to-chip times of less than two seconds be achieved in this field? Read more about this challenge in our conversation with Dr. Mathias Klein, CSO of the EMAG Group.

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4. November 2024 0 comments
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MachinesSuccess Story

Precision as a Passion: The Zoerkler Success Story

by Oliver Hagenlocher 21. October 2024

In the world of high precision drives, Zoerkler is a name synonymous with innovation, quality and technical excellence. In its almost 120-year history, the company has developed from a modest mechanical engineers’ workshop into a leading supplier of drive systems for the automotive and aviation industries. In this interview, Managing Director Bernhard Wagner provides insights into the fascinating world of precision manufacturing, innovative production technologies and the future visions of Zoerkler Gears GmbH & Co KG.

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21. October 2024 0 comments
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MachinesTechnologies

Planetary gear hobbing with EMAG Koepfer K 160

by Oliver Hagenlocher 31. July 2024

In the world of machine tools, the optimal design of processes is crucial to achieving the highest precision and efficiency. In today’s blog article, we spoke to Jörg Lohmann, Head of Technology and Product Management and Member of the Management Board at EMAG KOEPFER, to find out more about how hobbing processes are designed, using planetary gears as an example. Jörg Lohmann brings almost 20 years of experience in the design and application of gear hobbing machines and gear cutting processes and gives us a deeper insight into the decision-making behind these processes.

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31. July 2024 0 comments
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Machines

W 11 CNC: Insight into the CNC cylindrical grinding machine from EMAG Weiss

by Oliver Hagenlocher 25. April 2024

In our latest interview, we take an in-depth look at the W 11 CNC cylindrical grinding machine from EMAG Weiss, a state-of-the-art solution designed specifically to meet the demanding requirements of today’s manufacturing industry. Known for its exceptional flexibility and precision, the machine maximizes the efficiency and accuracy of machining processes. With functions ranging from quick and easy retooling to intuitive dialog programming, the W 11 CNC sets new standards in the world of cylindrical grinding. Andreas Hessling, Technical Sales Manager at EMAG, gives an insight into the technical advantages and range of applications of the machine.

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25. April 2024 0 comments
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Machines

WPG 7 from EMAG: Perfect cylindrical grinding on the smallest footprint

by Oliver Hagenlocher 19. April 2024

Precise, compact and cost-effective – these are the criteria that have made the WPG 7 external cylindrical grinding machine from EMAG WEISS a great success on the market. It requires minimal floor space and can also be installed quickly, but at the same time features a whole range of high-tech components for flexibility and productivity. What characterizes the machine in detail? Our grinding expert Andreas Holstein provides the answers in this interview.

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19. April 2024 0 comments
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Machines

EMAG VSC 400 PS – Power Skiving of Gear Components

by Oliver Hagenlocher 3. April 2024

The gear skiving process, also known as power skiving, is becoming increasingly popular with many users in the manufacture of gear components. This is no coincidence: compared to the shaping process, it is significantly faster and also offers more flexibility than hobbing and broaching. However, for a long time it was considered relatively complex. In this context, the VSC 400 PS represents a turning point – the application of power skiving is significantly simplified, as only minimal data is required from the operator, eliminating the need for extensive expertise in gear cutting. To take a closer look at the technology behind the VSC 400 PS and its impact on the industry, we interviewed Daniel Nille, Head of Technology Development for EMAG Power Skiving.

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3. April 2024 0 comments
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