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Technologies

Steering systems: EPS steering making inroads
Technologies

Car steering systems: Driverless to your destination soon?

by Markus Isgro 5. April 2018

The revolution in car manufacture is happening subtly: Our cars are mastering an increasing number of situations without driver intervention. There is a large number of assistance systems which keep the vehicle on track or avoid obstacles. Recent models even park independently or drive into the garage. This requires the driver to take their hands off the steering wheel entirely. Experts divide the current development into phases: The assistance systems described above have already become a reality. As a partially automated system, parking assistance belongs to phase two. In a few years, fully automatic, driverless operation will follow as the last phase.

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5. April 2018 0 comments
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TrackMotion: complex production lines created with ease
Technologies

TrackMotion: effective interlinking of production systems

by Markus Isgro 7. March 2018

A continued rise in the demand for customized systems and integrated solutions was predicted back in 2014 by a survey of German manufacturers of plant and machinery, in a study on the future perspectives for the industry in Germany. This is not surprising given the huge “Industry 4.0” trend, as extensive automation in the form of customer-specific system solutions is a fundamental prerequisite for the digitalization of production facilities. The machines used then form an integrated system that production planners can control from a central point. Moreover, many companies need to respond ever more quickly and flexibly to technological developments. Numerous different versions of parts and fluctuating unit volumes are typical for small and medium-sized production companies in the automotive industry.

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7. March 2018 0 comments
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Cylindrical grinder HG 208: perfect shaft grinding
MachinesTechnologies

Cylindrical grinder HG 208: the precision-fit shaft grinding solution

by Markus Isgro 21. February 2018

Cylindrical grinding on driveshafts and transmission shafts has always been particularly demanding, as the parts feature a wide range of geometric details that are machined with high precision in the grinding machine. With the rapid pace of technological development in the automotive industry, which keeps increasing the functional density of many components, there are more demands than ever on the design of grinding machines today. Users require highly customized machines that can perform multiple grinding operations, including combined internal and external grinding.

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21. February 2018 0 comments
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Laser welding: EMAG LaserTec develops end-to-end systems
Technologies

Laser welding: EMAG LaserTec develops end-to-end systems

by Markus Isgro 28. August 2017

Lightweight construction in the automotive industry is a fight for every pound. Every single part is investigated for whether it could be made even lighter. This is typically accomplished by using new materials of changing part geometries. Laser welding offers a surprisingly simple strategy, e.g. by enabling a stable connection between differential gear and ring gear. This saves screw connections and reduces weight by 1.2 kg – quite an accomplishment by the standards of the field.

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28. August 2017 3 comments
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Pick-Up Lathe vs. Sub-Spindle Lathe
MachinesTechnologies

EMAG Pick-Up Lathe vs. Sub-Spindle Lathe

by abakun 18. August 2017

The EMAG Inverted Spindle Pick-Up Lathe process provides for a significant improvement in accuracy versus that of a sub-spindle lathe.

Lathes with sub-spindles pass a part from one rigid work holding system to another. This does not allow for any misalignment of the two spindles. The first spindle cannot release a part until the second spindle has a secure grip on it. Allowing for mismatches on a split turned dimension such as a bore. The accuracy and quality of the workpieces that are produced from this system are compromised because of this process.

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18. August 2017 0 comments
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ECM / PECM in turbine production
Technologies

New software by EMAG ECM simplifies tool development in turbine production

by Markus Isgro 24. July 2017

When precision counts in electrochemical machining, the tool cathode plays a significant role: Its shape determines the removal of material at the workpiece. Therefore, its design and precise production is a particularly important machining task in the micrometer range. For its development, EMAG ECM therefore has a large development area with a largely digital workflow.

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24. July 2017 0 comments
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CVT transmissions – complete solutions from EMAG
Technologies

Perfect machining of CVT components

by abakun 19. July 2017

CVT transmissions are becoming increasingly popular in the American and Asian markets. The technology improves driving comfort as the car shifts gears more smoothly. A critical part of manufacturing these transmissions is the creation of the CVT components like shafts and disks (“pulleys”) that need to be hard machined with extreme precision– all as part of a multi-stage process that uses various turning centers and grinding machines.

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19. July 2017 0 comments
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Meeting Customer's Needs with EMAG
Success StoryTechnologies

Customer’s Needs – A Priority at EMAG

by abakun 11. July 2017

When a leading tier 1 automotive manufacturer came to EMAG and asked us to meet their goals and needs for new differential lines, we had our work cut out for us.  One of the unique promises made by EMAG is the company’s ability to achieve each customer’s needs. With this customer, their needs/goals included:

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11. July 2017 0 comments
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Workarea manufacturing CV Joints
Technologies

Efficient, Streamlined Manufacturing of CV Joints

by abakun 27. June 2017

The automotive world is constantly changing and improving. The industry strives to create vehicles with better fuel economy, while also increasing safety and reliability.

The introduction of hybrid and electric alternatives are becoming more popular, and in the years to come we will see these options continue to grow. With this change, certain components of today’s gas driven engines will be replaced with new components and technologies.

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27. June 2017 1 comment
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Sales team with customers at EASTEC 2017.
Machining Area of VL 2 at EASTEC 2017.
EASTEC 2017!
EASTEC 2017 - EMAG
EASTEC 2017!
EASTEC 2017!
EASTEC 2017!
EASTEC 2017
Success StoryTechnologies

EMAG at EASTEC 2017!

by abakun 23. May 2017

At EMAG, we know that the manufacturing market on the East Coast is an important one and with that in mind, we decided to plunge into EASTEC 2017 – and we’re so happy we did!

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23. May 2017 0 comments
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