Upcoming Webinars

High dimensional accuracy, stable processes, and flexibility in the face of changing workpiece requirements are key demands in modern cylindrical grinding. EMAG's universal grinding machines in the UG series were developed precisely for these tasks.This webinar will give you an overview of the machine concept behind the UG series. You will also learn how internal, external, and out-of-round grinding processes can be combined to achieve optimal grinding results.Universal grindingThe UG series allows multiple grinding processes to be combined on a single machine. This reduces setup times, simplifies process flows, and increases the reproducibility of results.Typical applications are:

Internal and external grinding

Flat and contour grinding

Taper, thread, and out-of-round grinding

Machining between centers or in a chuck

Machine concept and model overviewThe UG series comprises four models with grinding lengths from 400 to 1,500 mm:

UG 400

UG 630

UG 1000

UG 1500

The series thus covers both compact workshop solutions and universal production machines for long shafts and complex geometries.Precision through rigid structure and direct drivesA rigid machine base with precise linear guides in the X and Z axes forms the basis for high dimensional accuracy and repeatability. Direct-drive motor grinding spindles with up to 11 kW ensure low-vibration power transmission and consistent grinding quality.The automatically swivelling B-axis enables stepless positioning from –15° to +225° with high angular accuracy and is crucial for surface and contour grinding processes. Precision spindles with high motor speeds and oil-air lubrication are available for internal grinding.

High dimensional accuracy, stable processes, and flexibility in the face of changing workpiece requirements are key demands in modern cylindrical grinding. EMAG's universal grinding machines in the UG series were developed precisely for these tasks.This webinar will give you an overview of the machine concept behind the UG series. You will also learn how internal, external, and out-of-round grinding processes can be combined to achieve optimal grinding results.Universal grindingThe UG series allows multiple grinding processes to be combined on a single machine. This reduces setup times, simplifies process flows, and increases the reproducibility of results.Typical applications are:

Internal and external grinding

Flat and contour grinding

Taper, thread, and out-of-round grinding

Machining between centers or in a chuck

Machine concept and model overviewThe UG series comprises four models with grinding lengths from 400 to 1,500 mm:

UG 400

UG 630

UG 1000

UG 1500

The series thus covers both compact workshop solutions and universal production machines for long shafts and complex geometries.Precision through rigid structure and direct drivesA rigid machine base with precise linear guides in the X and Z axes forms the basis for high dimensional accuracy and repeatability. Direct-drive motor grinding spindles with up to 11 kW ensure low-vibration power transmission and consistent grinding quality.The automatically swivelling B-axis enables stepless positioning from –15° to +225° with high angular accuracy and is crucial for surface and contour grinding processes. Precision spindles with high motor speeds and oil-air lubrication are available for internal grinding.

Global demand for defense equipment is rising—and with it, the pressure on manufacturers to build production capacity quickly, economically, and to the highest quality standards. Whether artillery ammunition, rifle barrels, or cannon barrels: manufacturers in the defense industry need a partner who not only supplies machines but also masters the entire process. What you can expect in this webinar:Turning solutions for artillery ammunition How do you mass-produce 155 mm shells made of high-strength steel – with quantities ranging from 5,000 to 100,000 components per year and more? Learn about the machine concept EMAG has developed for this purpose, how a production line with over 90 percent technical availability is implemented, and why conventional automation concepts are reaching their limits. In addition: proven solutions for tank and mortar ammunition. ECM rifling for small, medium, and large calibers Electrochemical rifling is revolutionizing barrel production: contact-free, tension-free, with integrated process control. Find out why progressive rifling significantly extends barrel life, how it compares to conventional methods in terms of cost, and what new generation of machines EMAG has developed for medium-caliber gun barrels up to three meters in length. Also: an outlook on ECM machining of 155 mm gun barrels with lengths of up to 12 meters. Your advantages at a glance EMAG is not just a machine supplier. As a global turnkey expert, EMAG supplies the machines, the process, the automation, and the OEE expertise from a single source—validated by plant simulation, backed by reference projects with renowned manufacturers in the defense industry, and supported by worldwide service. Confidential participation The names and company affiliations of participants are not visible during the entire webinar—neither to other participants nor in the list of participants. Your name is only visible to EMAG as the organizer. This allows you to find out about the latest manufacturing solutions discreetly and without obligation.

Global demand for defense equipment is rising—and with it, the pressure on manufacturers to build production capacity quickly, economically, and to the highest quality standards. Whether artillery ammunition, rifle barrels, or cannon barrels: manufacturers in the defense industry need a partner who not only supplies machines but also masters the entire process. What you can expect in this webinar? Turning solutions for artillery ammunition How do you mass-produce 155 mm shells made of high-strength steel – with quantities ranging from 5,000 to 100,000 components per year and more? Learn about the machine concept EMAG has developed for this purpose, how a production line with over 90 percent technical availability is implemented, and why conventional automation concepts are reaching their limits. In addition: proven solutions for tank and mortar ammunition. ECM rifling for small, medium, and large calibers Electrochemical rifling is revolutionizing barrel production: contact-free, tension-free, with integrated process control. Find out why progressive rifling significantly extends barrel life, how it compares to conventional methods in terms of cost, and what new generation of machines EMAG has developed for medium-caliber gun barrels up to three meters in length. Also: an outlook on ECM machining of 155 mm gun barrels with lengths of up to 12 meters. Your advantages at a glance EMAG is not just a machine supplier. As a global turnkey expert, EMAG supplies the machines, the process, the automation, and the OEE expertise from a single source—validated by plant simulation, backed by reference projects with renowned manufacturers in the defense industry, and supported by worldwide service. Confidential participation The names and company affiliations of participants are not visible during the entire webinar—neither to other participants nor in the list of participants. Your name is only visible to EMAG as the organizer. This allows you to find out about the latest manufacturing solutions discreetly and without obligation.

Попит на оборонну продукцію стрімко зростає в усьому світі, і разом із цим посилюється тиск на виробників, які мають швидко, економічно та з найвищою якістю нарощувати свої виробничі потужності. Незалежно від того, чи йдеться про артилерійські боєприпаси, стволи гвинтівок або гармат, виробникам оборонної промисловості потрібен партнер, який не тільки постачає обладнання, а й володіє всім виробничим процесом.Що вас чекає на цьому вебінаріРішення для точіння артилерійських боєприпасівЯк організувати серійне виробництво 155‑мм артилерійських снарядів із високоміцної сталі в обсягах від 5 000 до 100 000 одиниць і більше на рік? Дізнайтеся, яку верстатну концепцію для цього розробила компанія EMAG, як реалізується виробнича лінія з технічною доступністю понад 90 % та чому класичні концепції автоматизації сьогодні досягають своїх меж. Додатково: перевірені рішення для виробництва танкових і мінометних боєприпасів.ECM-Rifling для малого, середнього та великого калібруЕлектрохімічне нарізування здійснює справжню революцію у виробництві стволів:безконтактно, без механічних напружень, з інтегрованим контролем процесу.Дізнайтеся, чому прогресивне формування нарізів суттєво подовжує термін служби стволів, як виглядає порівняння витрат із традиційними методами обробки та яке нове покоління верстатів EMAG розроблено для стволів середнього калібру довжиною до 3 метрів. Крім того: перспективи ECM-обробки 155-мм стволів довжиною до 12 метрів.Ваші переваги з першого поглядуEMAG — це більше, ніж постачальник верстатів. Як глобальний експерт у реалізації рішень «під ключ», компанія EMAG поєднує в одному джерелі верстати, виробничі процеси, автоматизацію та глибоке ноу‑хау з підвищення ефективності обладнання (OEE). Цей підхід підтверджений цифровим моделюванням виробничих ліній, успішно реалізованими референтними проєктами у провідних компаніях оборонної промисловості та надійною сервісною підтримкою по всьому світу.Конфіденційна участьІмена учасників та їхня приналежність до компаній не відображаються протягом усього вебінару — ані для інших учасників, ані в списку присутніх.Ваше ім’я буде видно виключно компанії EMAG як організатору. Таким чином, ви можете дискретно та без зобов’язань отримати інформацію про актуальні виробничі рішення.

Humanoid robots place extreme demands on their drive systems. Precision, dynamics, and reliability depend largely on the quality of the transmission components used – especially in compact, heavy-duty joint actuators.In this webinar, we show which workpieces determine the performance of humanoid robots and how these components can be mastered in terms of manufacturing technology. The focus is on key transmission components and the resulting requirements for precision, tolerances, and process reliability.In focus: Workpieces for modern robotics drivesHumanoid robots combine different gear concepts to achieve high precision in replicating human movements. Several key components are central to this:

Circular splines with high-precision internal teeth

Flexsplines as thin-walled, flexible shaft wheels

Wave generators with elliptical functional contours

Planetary gears for compact, high-torque gearboxes

Planetary roller screws for linear actuators

These workpieces directly determine the positioning accuracy, running behavior, and service life of the entire drive system.Why these components are challenging to manufactureAll of the components under consideration combine several challenges:

Very tight form and position tolerances

Thin-walled or filigree geometries

Complex tooth profiles or elliptical contours

High requirements for reproducibility in series production

This is precisely where it is decided whether a gear concept works in the laboratory – or can be reliably used in industrial applications.What you can expect in the webinar

Overview of key gear components in humanoid robots

Typical workpiece-related requirements from practical experience

Production-oriented classification of accuracy, tolerances, and process stability

Practical examples from real robotics and gear applications

Insight into how complex workpieces can be manufactured economically and reproducibly

Humanoid robots place extreme demands on their drive systems. Precision, dynamics, and reliability depend largely on the quality of the transmission components used – especially in compact, heavy-duty joint actuators.In this webinar, we show which workpieces determine the performance of humanoid robots and how these components can be mastered in terms of manufacturing technology. The focus is on key transmission components and the resulting requirements for precision, tolerances, and process reliability.In focus: Workpieces for modern robotics drivesHumanoid robots combine different gear concepts to achieve high precision in replicating human movements. Several key components are central to this:

Circular splines with high-precision internal teeth

Flexsplines as thin-walled, flexible shaft wheels

Wave generators with elliptical functional contours

Planetary gears for compact, high-torque gearboxes

Planetary roller screws for linear actuators

These workpieces directly determine the positioning accuracy, running behavior, and service life of the entire drive system.Why these components are challenging to manufactureAll of the components under consideration combine several challenges:

Very tight form and position tolerances

Thin-walled or filigree geometries

Complex tooth profiles or elliptical contours

High requirements for reproducibility in series production

This is precisely where it is decided whether a gear concept works in the laboratory – or can be reliably used in industrial applications.What you can expect in the webinar

Overview of key gear components in humanoid robots

Typical workpiece-related requirements from practical experience

Production-oriented classification of accuracy, tolerances, and process stability

Practical examples from real robotics and gear applications

Insight into how complex workpieces can be manufactured economically and reproducibly

In this webinar, you will learn how intelligent modular machine and automation solutions enable cost-effective, scalable, and reliable manufacturing. The focus is on concepts designed for low unit production costs, high process stability, and reproducible quality—from individual machines to complete production lines.Modular machine platformsThe solutions are based on modular platforms that can be adapted precisely to the machining requirements. Standardized interfaces enable processes to be flexibly combined, expanded, and scaled—without compromising stability or availability.Focus

VL series: high-productivity automated machining of chucked components

VT series: flexible, automated line concepts for shaft production

Workpieces and applicationsThe solutions presented are suitable for a wide range of components:

Shafts (gear, rotor, drive shafts)

Gears (spur, internal, planetary gears)

Brake discs and brake drums

Clutch and transmission components

E-mobility components

Geared shafts with functional surfaces

Components with pre-machining and finishing in a single line

Consistent process chains reduce logistics costs, lead times, and inventories.Ex-works automation and scalabilityAutomation is an integral part:

Pick-up automation for short non-productive times

TrackMotion for flexible link-ups

Standardized interfaces for high availability

The manufacturing solutions grow with demand – from single machines to fully automated lines.Process reliability, quality, and cost-effectivenessLow unit production costs are achieved by integrating:

Measurement technology

Digital process monitoring

Documented process stability

The results are reproducible quality, transparent processes, and a sustainable reduction in scrap and rework.

Are you also facing the challenge of outdated production systems? In the modern manufacturing industry, companies are faced with a dilemma: on the one hand, the demands for precision, energy efficiency and digitalization are constantly increasing. On the other hand, new investments in machine tools are associated with considerable costs. At the same time, spare parts for older control and drive technology are becoming increasingly difficult to obtain, while worn mechanical components impair production quality.The solution: Professional retrofitting from EMAGRetrofit means much more than simple repair or retrofitting. It is a comprehensive modernization process that turns proven machine concepts into state-of-the-art production solutions. With EMAG's retrofit concepts, you can transform your existing systems into high-performance, future-proof machine tools - at capital investments that are 15 to 30 percent lower than a comparable new purchase.Topics:

Basics and potentials of machine retrofits

Retrofit process in practice

Digitalization and sustainability in retrofitting

Special application of cylindrical grinding machines

Economic efficiency and future-proofing

Register now and take the opportunity to expand your specialist knowledge and benefit from practical insights.We look forward to welcoming you virtually to the webinar. As always, our experts will be available to answer your questions live during the webinar.