06/04/2017 - Markus Isgro

Système modulaire de fabrication de roues dentées:De la pièce brute à la pièce finie, avec les composants standardisés du système Modular Solutions

La demande en solutions intégrales n'a jamais été aussi importante qu'aujourd'hui. S'il y a encore quelques années l'usinage était morcelé en sous-processus et assuré par des lignes de production rassemblant des machines de constructeurs différents, la tendance actuelle est définitivement aux solutions intégrales. Heureuse donc l'entreprise qui dispose d'une large base technologique lui permettant...

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19/12/2016 - Markus Isgro

La rectification pendulaire : Le nouveau procédé EMAG réduit en particulier la durée des processus de rectification complexes.

La VLC 250 PDS permet d’effectuer la rectification de pièces complexes dans l’industrie automobile en beaucoup moins de temps – la raison en est : Lors de la rectification pendulaire, deux pièces sont usinées en parallèle. Le temps de cycle diminue de 30 pour cent.

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05/12/2016 - Markus Isgro

EMAG PECM: Réduire de manière drastique la durée des processus dans la construction d’outillages

Dans de nombreux secteurs, les outils complexes et très exigeants sont indispensables pour la production de masse. Il s’agit souvent d’une fabrication unique avec des contours et des formes très précis. C’est exactement dans ce domaine que l’usinage électrochimique de précision des métaux (PECM) d’EMAG se distingue particulièrement.

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16/11/2016 - Markus Isgro

EMAG Automation: Des solutions complètes de soudage laser pour la construction de transmissions.

Le soudage laser est le processus principal pour beaucoup de pièces dans la construction de transmissions. Le procédé permet par exemple de remplacer les vissages d’un pignon de transmission. Par conséquent, le poids de la pièce diminue. EMAG Automation intègre le procédé dans une solution de production compacte et complète.

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07/11/2016 - Markus Isgro

eldec Quality Control : Assurance qualité complète pour la trempe par induction

Plus que jamais, les planificateurs de production du secteur de la construction automobile poursuivent une stratégie zéro défaut – dans la mesure du possible, car ces dernières années la complexité technique des véhicules a considérablement augmenté. En conséquence les exigences augmentent et, avec elles, le nombre de sources d'erreurs dans la production, comme l'ont d'ailleurs montré les...

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21/10/2016 - Markus Isgro

Modular Vertical Hobbing Machine VL 4 H – Designed with the Whole Process in Mind

Gears keep the world moving. They are found absolutely everywhere, in many different shapes and made from an extremely wide range of materials. From the tiniest, most delicate gears used by watchmakers, to gears with a diameter of 16 meters used in mines and the cement industry, where they drive gigantic mills and rotary kilns. Big or small, they all have one thing in common: they must satisfy the...

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17/10/2016 - Markus Isgro

Heat-shrink: the SFC 600 makes the manufacturing of camshafts noticeably more flexible

Composite camshafts are increasing in importance, as they decrease in weight, providing more opportunities for automotive manufacturers. The heat-shrink processachieves new levels of flexibility thanks to the new SFC 600 heat-shrink machine from EMAG.

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23/09/2016 - Markus Isgro

VMC MT Series: Universal solution for large chucked parts provides maximum flexibility and efficiency

The market for commercial vehicles has seen non-stop growth in recent years, especially in Europe. The industry association ACEA estimates that around 2.08 million new trucks, vans, and buses were approved in the EU in the past year. This represents growth of more than 12 percent on the previous year. Demand for heavy vehicles with more than 16 metric tons was especially high. For the...

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17/08/2016 - Markus Isgro

EMAG at the AMB: Expansion of the Modular Product Range

The success story of EMAG's modular machines continues at AMB. The modular machine concept was introduced by EMAG in 2011 and has turned into a favorite within the market. Starting with a focus on the development of vertical turning machines, in recent years, we have witnessed the integration of the EMAG Group’s full technology portfolio into this new machine model. Now, in addition to vertical...

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21/07/2016 - Markus Isgro

John Deere Honors EMAG with Supplier Award

During its International Supplier Meeting, John Deere as part of their “Achieving Excellence“ program, – presented EMAG with its prestigious “Partner-Level-Supplier Award“ for 2015. This Partner-Level status is the highest supplier rating that Deere & Company awards. It underlines the excellent working relationship between the two companies and the quality of the production machines EMAG Group has...

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12/07/2016 - Markus Isgro

VM 9 Turning Center: maximum flexibility in heavy-duty machining

Massive workpieces and small batch sizes – in wind energy plants, commercial vehicle production or the aircraft industry these extremes can clash. The VM 9 turning center from EMAG not only provides a productive solution to these industry sectors, but also has the functionality to be loaded and unloaded automatically or manually based on the customers’ demands.

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22/06/2016 - Markus Isgro

Solid-State Versus Gas Lasers – Modern Laser Production Technology for Powertrain Components

Even a few years back major manufacturers utilized standard CO2 lasers in factories for welding applications. Massive systems installed in separate rooms away from the actual production process supplied the energy for what, at the time, was relatively new laser welding technology. Developments since then have continued and modern systems increasingly use solid-state lasers, which deliver a range...

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31/05/2016 - Markus Isgro

Aviation team at EMAG ECM develops customized Aero solutions

The key components for aircraft turbines are made of high-tensile, heat-resistant materials. For example, the blade integrated discs – high-pressure compressors inside the turbine – are made of nickel-based alloys that put a lot of strain on milling tools. The components aren’t the only thing feeling the heat, the competitive pressure the aircraft manufacturers are under is rising, with their...

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31/05/2016 - Markus Isgro

Modular vertical turning machines used by turning specialist Schneto AG

Schneto AG, located in idyllic Bennwil, near Basel, specializes in the production of turned parts up to 65 mm in diameter. The company has made a name for itself because of the outstanding quality of the parts it manufactures. Its output covers a broad range of parts, including parts for furniture making, for hydraulics and pneumatics, electrical equipment, automobiles and construction equipment.

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23/02/2016 - Markus Isgro

The all-rounder for highly flexible shaft machining

The “FAST 2025” study by the German Association of the Automotive Industry (VDA) describes a trend towards suppliers within the automotive value-added chain. At the same time, shorter product cycles and an increasing range of models will change the car market, according to the authors. But what these changes mean for the production processes of suppliers and subcontractors can be seen through the...

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26/01/2016 - Markus Isgro

Impressive Technology from EMAG: Precise Electro-Chemical Machining (PECM) Replaces Engraving and Eroding

The packaging industry is a key example of the prevalent use of embossing and stamping dies. However, creating such embossing tools, with their delicate structure, to be durable against wearing during production is complex. It is easy to see how the traditional processes for manufacturing such dies can be costly. EMAG ECM offers a viable alternative, in the form of PECM, for the packaging and...

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02/10/2015 - Markus Isgro

How modular machines simplify production: EMAG at EMO 2015

Modular concepts are the star at EMAG booth B23 in hall 4 at EMO 2015 where modular machines will display their flexibility to be perfectly configured for a wide array of tasks. The newest modular automation system for fast and efficient linking to complete manufacturing systems as well as the new modular machine platform for processing large components will show not only how modularity simplifies...

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