• The rotor shafts for electric motors are produced completely on EMAG machines.
    Rotor shaft (electric motor)
  • Articulated cage—produced on an EMAG vertical turning center VTC 100-4
    Articulated cage
  • PECM for the machining of blisks
    Blisk
  • Brake disc
  • Cam
  • Composite camshaft for a small engine
    Composite camshaft (joining)
  • Automobile crankshaft machined on the PM 2 series.
    Crankshaft (automobile)
  • Crankshaft (for small engines)
  • CV joints make high demands on the machining technology. Core components: Kingpins, articulated cage, joint ball
    CV Joints
  • Dies
  • Differential pinion—precision machining on VL machines
    Differential pinion
  • Differential housing
  • Distributor flange
  • Feed screw
  • Flange manufactured on VL 2 lathes
    Flange
  • Gears are machined on EMAG VL series machines
    Gear
  • Gear shaft
  • Composite gear shaft manufactured with high precision by the use of EMAG heat shrink assembly technology.
    Gear shaft (joining)
  • Gear shaft (laser welding)
  • Gear with synchronising wheel
  • Gear of an automobile gearbox manufactured on a VLC 200 H
    Hobbing gears
  • Injector body
  • Machines by the EMAG Group for Kingpin production
    Kingpins
  • Master brake cylinder
  • To machine pistons with precision poses a particular challenge for all manufacturing solutions
    Piston
  • Pump ring production on the high-precision SK 204 grinder
    Pump ring
  • Railway wheel manufactured with precision on VLC 1200 turning centers
    Railway wheel
  • Roll rings are precision components
    Roll ring
  • Screw
  • Sprocket
  • Sprocket (Manufacturing System)
  • Steering pinions can be machined with great precision on the EMAG VT machine
    Steering pinions
  • Triple-sector clutch
  • Surface layer hardening an armature shaft on an eldec MIND 750
    Armature shaft
  • Input shaft
  • Balance shaft
  • Induction hardening through precision control
    Hydraulic Valve
  • Camshaft
  • Hardening shifter shafts with induction hardening
    Shifter Shaft
  • Surface layer hardening with the eldec hardening machine
    Wheel Hub
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Flange

Lathes for the Flexible Machining of Flanges

“Downsizing” remains the focus of industrial production, in regards to car engines, in the energy industry or also general mechanical engineering. Ever smaller and more precise components are being produced, such as flanges. EMAG's VL-series lathes provide an effective solution to these special production tasks. 

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Complete Machining of Flanges

The design of the new VL vertical turning machines make it possible to apply different production technologies for soft and hard machining.

It is also easy to link several of the lathes; automation of the line is tailored to the customers’ requirements using "automation modules." This high degree of flexibility is the basis for success when machining a wide range of flanges.

Highly-productive manufacturing systems

Highly-productive manufacturing systems for flanges require top-precision lathes. With its VL series, EMAG provides the right lathes for turning these components economically. The EMAG VL 2 lathe is perfectly designed for the high-precision production of flanges.

Its compact design ensures low chip-to-chip times with a productivity increase of 15 percent compared to automated horizontal lathes.

The flange is machined in three clamping operations via three VL 2 lathes, linked with L / U automation and flip-over units.

Complete machining in six clamping operations

OP 30OP 20OP 10
Smoothing, outer contour
Smoothing, plane surface
35 sec.
Beveling and turning
Face turning
Turning, inner contour
Turning, inner plane surface
34 sec.
Turning, plane surface
Beveling and face turning
Drilling
Beveling, inside
34 sec.
Production system for flanges

Production system for flanges with VL lathes

Complete machining of flanges

Complete machining of flanges in three clamping operations

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