• The rotor shafts for electric motors are produced completely on EMAG machines.
    전동 모터 회전자 축
  • Articulated cage—produced on an EMAG vertical turning center VTC 100-4
    아티큘레이트 케이지
  • PECM for the machining of blisks
    블레이디드 디스크
  • 브레이크 디스크
  • Composite camshaft for a small engine
    캠 샤프트 구성품 (조인트)
  • Automobile crankshaft machined on the PM 2 series.
    크랭크 샤프트(승용차)
  • 크랭크샤프트 (소형엔진용)
  • CV joints make high demands on the machining technology. Core components: Kingpins, articulated cage, joint ball
    등속 조인트
  • Dies
  • Differential pinion—precision machining on VL machines
    디퍼렌셜 베벨 기어
  • 디퍼렌셜 하우징
  • 디스트리뷰터 플랜지
  • 피이드 스크류
  • Flange manufactured on VL 2 lathes
  • Gears are machined on EMAG VL series machines
  • 기어 샤프트
  • Composite gear shaft manufactured with high precision by the use of EMAG heat shrink assembly technology.
    기어 샤프트 (조인트)
  • 기어 샤프트 (레이저 용접)
  • 싱크로나이징 휠 기어
  • Gear of an automobile gearbox manufactured on a VLC 200 H
    기어 밀링
  • 인젝터 바디
  • Machines by the EMAG Group for Kingpin production
    킹핀(조인트 하우징)
  • 브레이크 마스터 실린더
  • To machine pistons with precision poses a particular challenge for all manufacturing solutions
  • Pump ring production on the high-precision SK 204 grinder
    펌프 링
  • Railway wheel manufactured with precision on VLC 1200 turning centers
    VLC 1200
  • Roll rings are precision components
    롤 링
  • 스프로킷
  • 스프로킷(생산 시스템)
  • Steering pinions can be machined with great precision on the EMAG VT machine
    스티어링 피니언
  • 트리플 섹터 클러치
  • Surface layer hardening an armature shaft on an eldec MIND 750
    전기자 샤프트
  • 드라이브 샤프트
  • 밸런스 샤프트
  • Induction hardening through precision control
    유압 밸브
  • 캠샤프트
  • Hardening shifter shafts with induction hardening
    셀렉터 샤프트
  • Surface layer hardening with the eldec hardening machine
    휠 허브
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Electro-chemical Machining (ECM) for Producing Dies

Integrating complex 3D geometry, like that in precision dies of high-tensile materials, places very tough demands on machining technology.

계속 읽기

Design freedom when configuring dies

Components with up to eight axes are electro-chemically produced in the PT series machines with no thermal impact. Even the most demanding 3D structures are possible. Feeds of up to 5 mm/min are achieved in the electro-chemical (ECM) rough-machining area. The planar machining or parallel machining of 20 to 30 components makes it possible to realize crucial cost savings with moderate to significant unit numbers. Production accuracy to under 20 micrometers can be achieved. Plus, ECM tools have a very long life.  This means a considerable production cost factor is eliminated in comparison with clamping methods. In contrast to erosion (EDM), ECM does not cause micro-fissures, an effect that impacts the stability of the component – a factor that is especially important in high-performance press tools.


Erosion (EDM) vs. Electro-chemical Machining (ECM)

  • EDM scores points when producing prototypes because of its limited equipment requirements and lower complexity in terms of devices and electrodes.
  • As the unit numbers increase, ECM processes benefit from the fact they operate without tool wear and, as a result, produce long service life.
Productivity comparison EDM vs. ECM

EDM vs. ECM productivity comparison: Electro-chemical machining scores points in particular with high unit numbers because ECM operates without tool wear

기계 기술


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