• The rotor shafts for electric motors are produced completely on EMAG machines.
    Rotor shaft (electric motor)
  • Articulated cage—produced on an EMAG vertical turning center VTC 100-4
    Articulated cage
  • PECM for the machining of blisks
    Blisk
  • Brake disc
  • Cam
  • Composite camshaft for a small engine
    Composite camshaft (joining)
  • Automobile crankshaft machined on the PM 2 series.
    Crankshaft (automobile)
  • Crankshaft (for small engines)
  • CV joints make high demands on the machining technology. Core components: Kingpins, articulated cage, joint ball
    CV Joints
  • Dies
  • Differential pinion—precision machining on VL machines
    Differential pinion
  • Differential housing
  • Distributor flange
  • Feed screw
  • Flange manufactured on VL 2 lathes
    Flange
  • Gears are machined on EMAG VL series machines
    Gear
  • Gear shaft
  • Composite gear shaft manufactured with high precision by the use of EMAG heat shrink assembly technology.
    Gear shaft (joining)
  • Gear shaft (laser welding)
  • Gear with synchronising wheel
  • Gear of an automobile gearbox manufactured on a VLC 200 H
    Hobbing gears
  • Injector body
  • Machines by the EMAG Group for Kingpin production
    Kingpins
  • Master brake cylinder
  • To machine pistons with precision poses a particular challenge for all manufacturing solutions
    Piston
  • Pump ring production on the high-precision SK 204 grinder
    Pump ring
  • Railway wheel manufactured with precision on VLC 1200 turning centers
    Railway wheel
  • Roll rings are precision components
    Roll ring
  • Worm Gear
  • Sprocket
  • Sprocket (Manufacturing System)
  • Steering pinions can be machined with great precision on the EMAG VT machine
    Steering pinions
  • Triple-sector clutch
  • Surface layer hardening an armature shaft on an eldec MIND 750
    Armature shaft
  • Input shaft
  • Balance shaft
  • Induction hardening through precision control
    Hydraulic Valve
  • Camshaft
  • Hardening shifter shafts with induction hardening
    Shifter Shaft
  • Surface layer hardening with the eldec hardening machine
    Wheel Hub
Hide workpiece menu
Railway wheel

Railway Wheel Manufacture on High-Performance Vertical Turning Machines

The dimensions of the VLC 1200 are ideal for the weight of such workpieces that, on its spindle nose and including the clamping device, are three metric tons. With the VLC platform, EMAG caters to chuck diameter sizes 500 / 630 / 800 and 1200 mm. The turning machines are used to process parts like planet carriers, railway wheels, wheel hubs, ring gears, or rims. The concept extends from a two-axis to a five-axis pick-up machine. Nearly all machining technologies can be applied in VLC platform including turning, drilling, milling, grinding, and gear cutting.

read more

Machining railway wheels on the VLC 1200 vertical turning center

Railway wheels are perfectly suited for machining on a VLC 1200.

Machining of railway wheels
Workpiece: Railway wheel with a diameter of 930 mm
Industry: Railroad
Technologies: Turning, drilling, thread cutting
Clamping device: EMAG 3-jaw special chuck
Material: EN – GJS 600 – 3U

VLC 1200 machine
Chuck diameter, max.: 1250 mm
Swing: 1500 mm
Output of main drive, max.: 88 kW
Torque, max.: 5000 Nm
Rapid-traverse speed, X / Z: 25 / 25 m/min
Feed force, X / Z: 25 / 15 kN
Tool carrier: 1 x cutter spindle HSK 100 + 1 x socket for turning tools HSK 100 / 160 with tool changer
Tool changer: Chain magazine with 36 tool positions

 

The railway wheel is machined with high precision: fully automatic turning and drilling

Images / Videos

  • The complete manufacture of a railway wheel using turning and drilling technologies
    The complete manufacture of a railway wheel using turning and drilling technologies

MachinesTechnologies

  • Machines
  • Technologies
Request

Request offer

You have questions or need detailed information? Please contact us!

I may withdraw my consent at any time. This can be done by an informal note to: EMAG GmbH und Co KG, Austraße 24, 73084 Salach, Germany or communications@emag.com.

* Field must be filled

We're here for you

Do you have questions or need more detailed information regarding this machine?

To contact

EMAG worldwide

EMAG provides a worldwide service network. You benefit from our speed and global branch offices.

Locations & Contact