News

Industry 4.0: EDNA Lifeline Dashboards by EMAG

22/07/2021 - Markus Isgro

Analysis of high-frequency data for anomaly detection: New method enables evaluation during operation – “in-process anomaly detection” in manufacturing

At many supplier companies, the production conditions are subject to constant change: On the one hand, automotive components are getting increasingly complex. On the other, the OEM requirements for dimensional accuracy and tolerances are growing fast. And the error tolerance is “zero.” How can these trends be reconciled? A current Industry 4.0 solution from EMAG provides the answer. The machine...

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Manufacturing system for rotor shafts of electric motors

28/06/2021 - Markus Isgro

EMAG develops a production line for rotor shaft manufacturing

By 2032 more alternative drive systems than pure combustion engines could be licensed in the passenger car market, according to a new study by Deloitte. It is easy to imagine what this development will mean for the automotive industry: The value-added share of combustion engine components is declining and the share of "electric" drive components is rising just as quickly - including many...

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Supplier MAT relies on I4.0 solution from EMAG and perfects housing production

07/06/2021 - Markus Isgro

Focus on output and process reliability: Supplier MAT relies on I4.0 solution from EMAG and perfects housing production

For many production planners, “Industry 4.0” is the vision that helps guide them: machines forming an integrated system that is monitored, controlled and evaluated from a central location by production planners. An impressive production solution at MAT Machining Europe GmbH in Immenhausen, Germany, shows that this approach is no longer the stuff of dreams. The automotive supplier makes complex...

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Truck Wheel Hubs: Manufacturing Line for Truck Wheel Hubs

02/06/2021 - Markus Isgro

Manufacturing Solution for Trucks: EMAG presents a Compact Manufacturing Solution for Truck Wheel Hubs

The race for future market shares is proof that e-mobility is not only shaking up the passenger car sector, but has long since taken hold of the truck sector as well. Established manufacturers are being joined in the market by a number of newcomers and start-ups. The first major contracts for the ‘new kids on the block’ are a sign that significant changes are taking place, and there is currently...

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Manufacturing solution for large brake drums - EMAG Group

10/05/2021 - Markus Isgro

Manufacturing solution for trucks: EMAG presents a compact manufacturing solution for large brake drums in the commercial vehicles segment

Trucks are the most commonly used means of freight transportation in the world. In Germany, more than 71 percent of goods are delivered by truck; in the USA, that figure is up to 72.5 percent. More than 3.2 bn tons of goods were moved on German roads in 2019 alone. In the USA, the volume was almost 4 times as high, at 11.8 bn tons—and the trend is moving upward, across the globe. It's clear that...

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VT series: 4-Axis machining of transmission shafts

16/03/2021 - Markus Isgro

Vertical Turning Center for Shafts: 4-axis Machining of Rotor Shafts, Transmission Shafts and more

The VTC 200 shaft turning center delivers top performance in high-volume series shaft production.

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EMAG Group Acquisition: Samputensili Machine Tools and Samputensili CLC have become EMAG SU

16/02/2021 - Markus Isgro

EMAG Group Acquisition: Samputensili Machine Tools and Samputensili CLC have become EMAG SU

The acquisition of Samputensili Machine Tools and Samputensili CLC by the EMAG Group - including the 87 employees across two sites near Bologna and Reggio Emilia, Italy - took place on February 3, 2021. The two companies will be legally integrated into the newly founded EMAG technology company, EMAG SU Srl. Over time, the plan is for the two plants of Samputensili Machine Tools and Samputensili...

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Long-standing partners: EMAG Area Sales Manager Florian Rose, Kordel Managing Director Johannes Kordel and Department Manager Stephan Lücke

11/01/2021 - Markus Isgro

Transmission Specialist Kordel Selects EMAG: The Highest-Quality Finish Machining of Bevel Gears using a Turning/Grinding Center

Solutions for the demanding production of transmission components - this statement sums up the demanding task required of Kordel, headquartered in Dülmen near Münster. The company develops and produces complete transmission systems that are used in things like industrial trucks, as well as agricultural and construction machinery. To ensure that the technology they use can withstand tough,...

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Pick-up success for almost 30 years: EMAG & Bäringhaus & Hunger

14/12/2020 - Markus Isgro

Specialized Parts Manufacturer in Saxony: Why Bäringhaus & Hunger have Relied on EMAG Pick-Up Technology for over 30 Years

What role does production technology play in the growth of a company? Especially when it has to be flexible to changing market conditions? Providing an impressive answer to this question is Bäringhaus & Hunger, based in Grünhainichen near Chemnitz. The company regularly relies on EMAG pick-up lathes for the establishment of new production capacities. Ultimately, it is always the same arguments...

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Teamwork for maximum precision

09/12/2020 - Markus Isgro

Interprecise Donath GmbH near Fürth, Germany: Why Precise Rolling Bearing Production Benefits from EMAG Machines

The running of many machines and production of a variety of gears would be impossible without roller bearings. Roller bearings have a ring-shaped design that facilitates rolling movements and reduces friction. Although this may sound simple, their production requires extreme precision in the micrometer range – a task perfect for Interprecise Donath GmbH, based near Fürth, Germany. For over 30...

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Only “Light” is Used when Cleaning with the LC 4-2

04/11/2020 - Markus Isgro

LC 4-2 Laser Cleaning Machine: Focused on Fast Cleaning Processes and Optimizing Component Surface Quality

The need for industrial cleaning processes is not uncommon – many parts are contaminated with substances including oil and adhesives, or have undesired layers of oxide, rust, phosphate, or paint that needs to be removed before additional machining processes can take place. With that in mind, production planners are turning their attention to the efficient laser cleaning and coating removal...

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Detect anomalies, end of tool lives or machine wear early on.

05/10/2020 - Markus Isgro

Red Dot Award for EMAG: AI solution EDNA perfects networking of industrial production

The factories of the future are connected—in every respect: Machines communicate with each other regarding errors or required maintenance, while providing essential information to production planners that can control the machines from one central point. With this system, planners can create intelligent production systems that can manage tasks even more efficiently. With the creation of a new...

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Scroll-free turning offers the advantage of very short cycle times

30/09/2020 - Markus Isgro

Using scroll-free turning to optimize the production of rotor shafts

The automotive industry is in transformation and production planners are placing increasing importance not only on new components, but also on new manufacturing methods. After all, the increased demand for electric vehicles is also leading to higher production capacities. This raises the question of how this production can be optimized to be as efficient as possible.

A core element is certainly...

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F737

14/09/2020 - Markus Isgro

The CI machine from EMAG ECM: A Highly Effective Solution for Deburring Complex Components

Autonomous steering and brake systems, hydro-pneumatic chassis, or radically improved gas mileage – these buzzwords represent a technological change that is triggering a domino effect in the automotive and other industries. An increasing number of components have to satisfy extremely demanding quality requirements. They need to leave the production process in perfect condition and without any...

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VMC 450-5 MT turning/milling center – Tool magazine with up to 80 tool posts

01/09/2020 - Markus Isgro

VMC 450-5 MT Turning/Milling Center – Five Axes for Dramatically Shorter Machining Processes in the Production of Large Parts

Large components and complex geometries—in heavy machining, this combination is far from rare and is always synonymous with a high expenditure of time and rising costs. A primary reason for this is that the variety of machining processes required, from turning to gear cutting, are typically performed on different machines that are not completely linked with one another. Additionally, the variety...

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G284

10/08/2020

Production system by EMAG: High-performance solutions for differential cases

The worldwide production of motor vehicles is set to rise by about two percent every year until 2030, according to the estimates of a new McKinsey study. An excellent example of how to handle these rising production volumes despite stringent quality requirements can be found in the differential: This key component will remain indispensable whatever the propulsion system used by the vehicle. In...

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