News

04/10/2021 - Markus Isgro

EMAG SU: High-tech solutions for top component quality when cutting gear teeth

Sectors ranging from the automotive industry, aerospace technology, transmission engineering, and numerous others are going through a technological transformation, with many users requiring increasingly powerful production solutions to reduce their per-unit costs and meet the growing demands for component quality within the micrometer range. In view of this, it is easy to understand why gear...

Highly productive, flexible and with an extremely small footprint – the new WPG 7 CNC external cylindrical grinder

04/10/2021 - Markus Isgro

Universal cylindrical grinders from EMAG Weiss – the right solutions for virtually every user.

The EMAG Group is breaking new ground with the universal cylindrical grinders from EMAG Weiss. The company from Salach, near Stuttgart, Germany, is mainly known for its (grinding) machines intended for high-volume production. But the machines from Weiss also offer interesting manufacturing solutions for users involved in the manufacture of smaller batch sizes or even just prototypes.

Even the basic-level data analysis package gives customers specific recommendations for concrete action.

29/09/2021 - Markus Isgro

Workshop and data analysis package: EMAG partner anacision speeding up the pace of Industry 4.0 implementation

Industry 4.0 is very much on the rise in Germany. According to a survey carried out last year by digital association Bitkom, roughly six in ten German companies are already relying on applications from this field. However, just 14% of them are using artificial intelligence (AI) to boost their productivity. The Industry 4.0 specialists at anacision are currently showing how quickly you can make AI...

EMAG + ZLKL: Working together for success

20/09/2021 - Markus Isgro

Supplier ZLKL establishes high-end manufacturing processes with EMAG

It is an impressive success story: Since its foundation in 1993, the Czech supplier company ZLKL has shown constant growth - most recently around 15 percent per year. Today, more than 200 employees work at three locations. They produce sophisticated components for the electrical and automotive industries. According to those responsible, a decisive success factor is the continuous investment in...

high-speed grinding head of the G 250 HS

13/09/2021 - Markus Isgro

EMO 2021 in Milan: EMAG shows highly flexible production solutions for electromobility

Highly flexible and at the same time productive grinding and turning processes for electromobility and co. - this is the claim EMAG is making at this year's EMO in Milan from October 4 to 9. Among other things, the focus will be on the G 250 machine from EMAG SU (formerly: Samputensili), based near Bologna. With this solution, axle drive gears, gear wheels and shafts with a maximum length of 550...

A two-layer coating is applied using laser metal deposition.

06/09/2021 - Markus Isgro

Laser Metal Deposition: EMAG develops production solution for coated brake disks

The car brake disk of the future is wear-resistant – and lasts as long as the car. This is made possible by a two-layer carbide coating that is applied to the disk using laser welding. EMAG LaserTec is currently engineering the associated integrated machine solution with the name ELC 450 LMD. The machine incorporates laser metal deposition into a comprehensive process that includes quality...

Industry 4.0: EDNA Lifeline Dashboards by EMAG

22/07/2021 - Markus Isgro

Analysis of high-frequency data for anomaly detection: New method enables evaluation during operation – “in-process anomaly detection” in manufacturing

At many supplier companies, the production conditions are subject to constant change: On the one hand, automotive components are getting increasingly complex. On the other, the OEM requirements for dimensional accuracy and tolerances are growing fast. And the error tolerance is “zero.” How can these trends be reconciled? A current Industry 4.0 solution from EMAG provides the answer. The machine...

Supplier MAT relies on I4.0 solution from EMAG and perfects housing production

07/06/2021 - Markus Isgro

Focus on output and process reliability: Supplier MAT relies on I4.0 solution from EMAG and perfects housing production

For many production planners, “Industry 4.0” is the vision that helps guide them: machines forming an integrated system that is monitored, controlled and evaluated from a central location by production planners. An impressive production solution at MAT Machining Europe GmbH in Immenhausen, Germany, shows that this approach is no longer the stuff of dreams. The automotive supplier makes complex...

Truck Wheel Hubs: Manufacturing Line for Truck Wheel Hubs

02/06/2021 - Markus Isgro

Manufacturing Solution for Trucks: EMAG presents a Compact Manufacturing Solution for Truck Wheel Hubs

The race for future market shares is proof that e-mobility is not only shaking up the passenger car sector, but has long since taken hold of the truck sector as well. Established manufacturers are being joined in the market by a number of newcomers and start-ups. The first major contracts for the ‘new kids on the block’ are a sign that significant changes are taking place, and there is currently...

Manufacturing solution for large brake drums - EMAG Group

10/05/2021 - Markus Isgro

Manufacturing solution for trucks: EMAG presents a compact manufacturing solution for large brake drums in the commercial vehicles segment

Trucks are the most commonly used means of freight transportation in the world. In Germany, more than 71 percent of goods are delivered by truck; in the USA, that figure is up to 72.5 percent. More than 3.2 bn tons of goods were moved on German roads in 2019 alone. In the USA, the volume was almost 4 times as high, at 11.8 bn tons—and the trend is moving upward, across the globe. It's clear that...

VT series: 4-Axis machining of transmission shafts

16/03/2021 - Markus Isgro

Vertical Turning Center for Shafts: 4-axis Machining of Rotor Shafts, Transmission Shafts and more

The VTC 200 shaft turning center delivers top performance in high-volume series shaft production.

EMAG Group Acquisition: Samputensili Machine Tools and Samputensili CLC have become EMAG SU

16/02/2021 - Markus Isgro

EMAG Group Acquisition: Samputensili Machine Tools and Samputensili CLC have become EMAG SU

The acquisition of Samputensili Machine Tools and Samputensili CLC by the EMAG Group - including the 87 employees across two sites near Bologna and Reggio Emilia, Italy - took place on February 3, 2021. The two companies will be legally integrated into the newly founded EMAG technology company, EMAG SU Srl. Over time, the plan is for the two plants of Samputensili Machine Tools and Samputensili...

Long-standing partners: EMAG Area Sales Manager Florian Rose, Kordel Managing Director Johannes Kordel and Department Manager Stephan Lücke

11/01/2021 - Markus Isgro

Transmission Specialist Kordel Selects EMAG: The Highest-Quality Finish Machining of Bevel Gears using a Turning/Grinding Center

Solutions for the demanding production of transmission components - this statement sums up the demanding task required of Kordel, headquartered in Dülmen near Münster. The company develops and produces complete transmission systems that are used in things like industrial trucks, as well as agricultural and construction machinery. To ensure that the technology they use can withstand tough,...

Pick-up success for almost 30 years: EMAG & Bäringhaus & Hunger

14/12/2020 - Markus Isgro

Specialized Parts Manufacturer in Saxony: Why Bäringhaus & Hunger have Relied on EMAG Pick-Up Technology for over 30 Years

What role does production technology play in the growth of a company? Especially when it has to be flexible to changing market conditions? Providing an impressive answer to this question is Bäringhaus & Hunger, based in Grünhainichen near Chemnitz. The company regularly relies on EMAG pick-up lathes for the establishment of new production capacities. Ultimately, it is always the same arguments...

Teamwork for maximum precision

09/12/2020 - Markus Isgro

Interprecise Donath GmbH near Fürth, Germany: Why Precise Rolling Bearing Production Benefits from EMAG Machines

The running of many machines and production of a variety of gears would be impossible without roller bearings. Roller bearings have a ring-shaped design that facilitates rolling movements and reduces friction. Although this may sound simple, their production requires extreme precision in the micrometer range – a task perfect for Interprecise Donath GmbH, based near Fürth, Germany. For over 30...

Only “Light” is Used when Cleaning with the LC 4-2

04/11/2020 - Markus Isgro

LC 4-2 Laser Cleaning Machine: Focused on Fast Cleaning Processes and Optimizing Component Surface Quality

The need for industrial cleaning processes is not uncommon – many parts are contaminated with substances including oil and adhesives, or have undesired layers of oxide, rust, phosphate, or paint that needs to be removed before additional machining processes can take place. With that in mind, production planners are turning their attention to the efficient laser cleaning and coating removal...

10/08/2020

Production system by EMAG: High-performance solutions for differential cases

The worldwide production of motor vehicles is set to rise by about two percent every year until 2030, according to the estimates of a new McKinsey study. An excellent example of how to handle these rising production volumes despite stringent quality requirements can be found in the differential: This key component will remain indispensable whatever the propulsion system used by the vehicle. In...