Gear Production with Vertical and Horizontal Hobbing Machines From EMAG

EMAG is known as a supplier of top-quality gear hobbing technology for high-efficiency
gear production. EMAG has the right solutions for gear production: cutting-edge gear
hobbing technology and the complimentary machines for chamfering and deburring. 

Overview Gear Hobbing Machines

HLC 150 H

HLC 150 H

  • Module, max.: 3
  • Workpiece dia., max.: 150 mm | 6 in
  • Workpiece length, max.: 500 mm | 19.5 in
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K 160

K 160

  • Module, max.: 2.5
  • Workpiece dia., max.: 90 / 140 mm | 3.5 / 5.5 in
  • Hobbing length, max.: 200 / 480 mm | 8 / 19 in
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K 300

K 300

  • Module, max.: 4
  • Workpiece dia., max.: 140 / 195 mm | 5.5 / 7.5 in
  • Hobbing length, max.: 300 mm | 12 in
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Richardon R 300

Richardon R 300

  • Module, max.: 8 (12)
  • Workpiece dia., max.: 400 mm | 15.5 in
  • Workpiece length, max.: 1,000 mm | 39.5 in
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Richardon R 400

Richardon R 400

  • Module, max.: 8 (12)
  • Workpiece dia., max.: 500 mm | 19.5 in
  • Workpiece length, max.: 1,000 mm | 39.5 in
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Vertical and Horizontal Gear Hobbing Machines

Gears are manufactured using a technology called hobbing, which is why gear-cutting machines are referred to as hobbing machines. EMAG has two types of gear hobbing machines in its product range: horizontal hobbing machines that only perform hobbing operations, i.e. produce all types of pinions, gears (gearwheels) and worm gears.

There are also vertical hobbing machines that are used for combined machining (see combined turning/hobbing technology) to produce gears for chucked components. The vertical design allows for a variety of automation options that are ideal for mass production when combined with the machine’s small footprint. Hobbing machines from EMAG Richardon are perfect for gear hobbing and machining of large components up to module 12.

 

HLC 150 H—For Maximum Productivity

Covering a unique spectrum of production applications, the HLC 150 H stands out because of the number of innovations included.
This machine’s ability to hob either straight, angled, or worm gear profiles on a wide range of geometries (short gears or long shafts with gear profiles), puts all of EMAG KOEPFER’s expertise at the user’s disposal. To compliment this machine’s abilities, a device for chamfering and deburring of components during loading and unloading, without interrupting operation is also included. Together, these features allow for the perfect gear-cutting solution with short cycle times and minimized costs.

More about HLC 150 H

 
HLC 150 H Gear Hobbing Machine from EMAG Koepfer
HLC 150 H Gear Hobbing Machine from EMAG Koepfer
 
K160/K200/K300—Horizontal Hobbing Machines from EMAG KOEPFER
K160/K200/K300—Horizontal Hobbing Machines from EMAG KOEPFER
 

K160/K300—Horizontal Hobbing Machines from EMAG KOEPFER

The horizontal hobbing machines of the K series combine the latest technology with the highest universality and flexibility. All imaginable gear-cutting applications can be solved with these gear-cutting machines. The machine’s spectrum of production applications includes both wheel-shaped and shaft-shaped workpieces. A variety of automation processes are also available and allow for larger production volumes.

More about K 160

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Gear Hobbing Machines from EMAG Richardon
Gear Hobbing Machines from EMAG Richardon: Maximum Flexibility up to Module 12
 

Gear Hobbing Machines from EMAG Richardon: Maximum Flexibility up to Module 12

The gear hobbing machines from EMAG Richardon offer long travel paths, large machining areas and a wide range of speeds and performance capabilities. Additional processes such as deburring, cleaning, brushing, drilling, and re-turning can be integrated as required by the application, making it possible to machine a wide variety of parts!

A variety of machine sizes—from R 200 to R 300, R 400 and R 500—are available for workpiece with diameters between 10 and 700 millimeters (0.4 and 28 in) and module sizes 1 to 12.

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