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VLC 500 CM

VLC 500 CM Coupling Threading Machine for the Complete-Machining of Standard and Premium Couplings

The VLC 500 CM vertical CNC coupling threading machine was specifically developed for the demanding production conditions of the oil field industry. The machine was designed to perform the special requirements necessary for the production of premium segment couplings. 

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Highly Productive Manufacturing of Standard and Premium Couplings on Modular Threading Machines

With the VLC 500 CM coupling threaders all threads used in the OCTG sector, including international (API, GOST) and proprietary standard (premium threads) are covered.

The VLC 500 CM was designed based on EMAG's modular machine concept and allows the machines to be customized to fit the required machining task. The proven vertical pick-up principle for the automatic loading and unloading of the machine, as well as its dynamic axes, minimizes idle times.

The VLC 500 CM coupling threading machine is completely customizable based on the customer’s requirements – either as a stand-alone machine or as part of a complete turnkey production line.

  • Tool turret with eight tool positions (Capto C8 / VDI 60) for high speed machining processes
  • Can be used as a stand-alone machine or linked with other machines
  • Powerful working spindle with up to 99 kW
  • Optional indexing chuck
  • Highly productive machining for all types of couplings between 2 3/8" – 9 5/8" in diameter and up to 400 mm in length
  • Production of all standard and company-specific thread types is possible (API couplings, GOST couplings, premium couplings)

Technical Data

Chuck diameter (tool indexing radius) mm 550 (650)
Workpiece weight, max. kg
lb
120
264.5
Turning diameter, max. mm
in
60.5 / 244.5
2.5 / 9.5
X-axis travel mm
in
1,155
45.5
Z-axis travel mm
in
590
23
Main spindle: Spindle flange to ISO 702-1: 2009 Size A11
Main spindle: Spindle bearing diameter, front mm
in
190
7.5
Main drive: Power rating, max. 100 % ED kW
hp
99 / 86
133 / 115.5
Main drive: Torque, max. 100 % ED Nm
ft-lb
2,700 / 2,000
1,991.5 / 1,475
Main drive: Full power at speed of 1/min
rpm
400
400
Main drive: Number of revolutions, max. 1/min
rpm
1,250
1,250
Feed drive: Rapid-traverse rate X / Z m/min
ipm
60 / 30
2,362.5 / 1,181.5
Feed drive: Feed pressure in X / Y (optional) /Z kN
lbf
12 / 12 / 20
2,697.5 / 2,697.5 / 4,496
Feed drive: Ball screw dia. in X / Z mm
in
50 / 50
2 / 2
Disc-type turret: Tool receptor C8 / VDI 60
Turret tool positions 8
Width across flats mm
in
440
17.5
Tool indexing radius mm
in
1,000
39.5

Images / Videos

Advantages

  • Small footprint (chaku chaku or close linear arrangement) allowing for a reduction in floor space costs and increased possibilities for machine arrangement
  • Possibility to simply link machines via central feeding and discharge conveyor belts and pick and-place units / changers – flexible for future developments due to lower automation costs and shorter tooling times
  • Integrated automation = No additional costs (interfaces, etc.)
  • Short transport distances = Optimization of idle times
  • Lower maintenance costs due to standard spare parts warehousing
  • Ease of operation (easily accessible machining area) = Quicker machine tooling
  • Increased energy efficiency = Reduced energy costs

Technologies

Downloads

VLC_500_CM_Flyer_EN--_100dpi.pdf

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pdf | 3,04 MB

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