{"id":3169,"date":"2025-07-02T01:49:46","date_gmt":"2025-07-02T06:49:46","guid":{"rendered":"https:\/\/www.emag.com\/blog\/en\/?p=3169"},"modified":"2025-07-02T01:49:46","modified_gmt":"2025-07-02T06:49:46","slug":"strategic-turning-solution-for-op-10-op-20","status":"publish","type":"post","link":"https:\/\/www.emag.com\/blog\/en\/strategic-turning-solution-for-op-10-op-20\/","title":{"rendered":"“Strategic Turning Solution for OP 10 \/ OP 20 \u2013 Flexible, Precise, and Built for Automation”"},"content":{"rendered":"

The requirements for CNC lathes are clearly defined: maximum process reliability, high machining precision, flexible application <\/span>options<\/span> and easy integration into automated production lines. A <\/span>well-thought-out<\/span> machine concept is particularly important for workpieces that require machining on both sides as well as <\/span>additional<\/span> milling or drilling. The HSC 1 from EMAG <\/span>has precisely<\/span> these aspects in mind. In this interview, Peter Gr\u00f6ner, Product Manager of the Turning Business Unit at EMAG, explains the technical features, the range of applications and the design considerations behind this machine.<\/span><\/span> <\/span><\/span>\u00a0<\/span><\/strong><\/p>\n

<\/p>\n

Mr. Gr\u00f6ner, what was the <\/span>objective<\/span> of the HSC 1 lathe<\/span><\/span>?<\/span><\/span>\u00a0<\/span><\/h3>\n

We wanted to create a compact yet powerful CNC lathe that is ideally suited for two-stage machining processes – <\/span>i.e.<\/span> OP 10 and OP 20 – <\/span><\/span>and enables off-the-shelf machining<\/span><\/span>. The focus was on covering all the key requirements of modern turning: high machining accuracy, stable machining, short set-up <\/span>times<\/span> and good automation capability. The machine had to be suitable for use in both medium and batch production without <\/span>compromising on<\/span> part quality or system availability.<\/span><\/span>\u00a0<\/span><\/p>\n

 <\/p>\n

What are the technical features of the machine concept?<\/span><\/span>\u00a0<\/span> <\/span> <\/span><\/h3>\n

At the center is a sturdily designed machine base made of high-quality cast iron. This forms the basis for low-vibration and thermally stable machining. The HSC 1 is also equipped with a main spindle and a counter spindle. Both spindles have a C-axis, which enables rotation-synchronous milling and drilling operations. The spindle bore of 50 mm ensures efficient machining of workpieces made from bar stock. Larger workpieces can be loaded manually.<\/span><\/span>\u00a0<\/span><\/p>\n

\"HSC

Work area of the HSC 1 with main and counter spindles. The workpiece transfer between the spindles enables continuous OP 10 \/ OP 20 production.<\/p><\/div>\n

\u00a0<\/span><\/p>\n

What is the machine structure like in detail?<\/span><\/span>\u00a0<\/span><\/h3>\n

The machine has three linear axes (X, Y and Z) and one C-axis each on the main and counter spindles. The X-axis moves 198 mm, the Y-axis \u00b150 mm and the Z-axis 570 mm. The Y-axis is designed as a linear axis. This allows eccentric contours, flutes, cross <\/span>holes<\/span> or flat surfaces to be machined on the lateral surface with high precision. All axes run on preloaded linear guides with ball screws (\u00d8 32 mm). The rapid traverses are up to 20 m\/min in X and Z and 10 m\/min in Y.<\/span><\/span>\u00a0<\/span><\/p>\n

\"HSC

Design of the HSC 1 with three linear axes (X, Y, Z) and one C-axis each on the main and counter spindles. The Y-axis with \u00b150 mm travel extends the machining spectrum to include off-center milling and drilling operations.<\/p><\/div>\n

 <\/p>\n

What does spindle technology offer?<\/span><\/span>\u00a0<\/span><\/h3>\n

The main spindle has an A2-6 nose with a 63 mm bore, suitable for <\/span><\/span>feeding bar stock <\/span><\/span>up to 50 mm. It reaches 4000 min-\u00b9 and is driven by an <\/span>11 kW<\/span> motor (S6, 30 min) or 9 kW continuous power. The counter spindle – also with 4000 min-\u00b9 – has a flange \u00d8 110 mm and offers 7.5 kW in short-<\/span>time<\/span> operation (5.5 kW continuous). Both spindles work irrespective of each other, which enables parallel processes: while a <\/span>component<\/span> is being finished on the counter spindle, the main spindle can pick up the next workpiece. The components can be transferred from the main spindle to the counter spindle. This enables machining <\/span>of<\/span> the reverse side.<\/span><\/span>\u00a0<\/span><\/p>\n

 <\/p>\n

What about <\/span>the tool<\/span> technology?<\/span><\/span>\u00a0<\/span><\/h3>\n

The HSC 1 has a 12-station servo turret in BMT-55 design as standard. All stations can be equipped with <\/span>driven<\/span> tools. These provide up to 4.5 kW at 5000 min-\u00b9 and 18 Nm torque – sufficient for typical cross drilling, milling grooves, thread milling or light facing operations. Customers can also choose a 16-station turret as <\/span>an option<\/span> – either with VDI-30 or BMT-45. This brings more tools into the system or allows the use of sister tools, which in turn reduces set-up times.<\/span><\/span>\u00a0<\/span><\/p>\n

 <\/p>\n

What role does automation play?<\/span><\/span>\u00a0<\/span><\/h3>\n

The machine concept is fully <\/span>automatable<\/span>. The HSC 1 can be combined with a bar loader. A parts catcher is available for removal, which ejects the workpiece from the work area after parting off. The chips are removed via an integrated chip conveyor. Automatic work area doors, a chuck air blast function for chuck cleaning and interfaces for robot linking are available as options. This enables <\/span>largely unmanned<\/span> operation – even in shift systems.<\/span><\/span>\u00a0<\/span><\/p>\n

\"View

HSC 1 lathe with bar loader and chip conveyor for automated machining.<\/p><\/div>\n

 <\/p>\n

How do you ensure ease of operation and maintenance?<\/span><\/span>\u00a0<\/span><\/h3>\n

We pay attention to easy accessibility here: the control panel is mounted on the side and can be swiveled through 90<\/span>\u00b0 and<\/span> the interior is easily visible thanks to large doors and LED lighting. We also have a service door to the counter spindle, a pull-out cooling <\/span>system<\/span> and central lubrication. Tool life is <\/span>monitored<\/span> via the control system – the Fanuc system offers reliable diagnostics here. Overall, the machine is designed for high availability with reduced maintenance requirements.<\/span><\/span>\u00a0<\/span><\/p>\n

 <\/p>\n

For which applications do you see the HSC 1 being typically used?<\/span><\/span>\u00a0<\/span><\/h3>\n

The <\/span>component<\/span> range extends from shafts and gear parts to hydraulic housings, <\/span>bushings<\/span> and flanges, as well as components for the medical technology and energy sectors. The machine is particularly <\/span>advantageous<\/span> for workpieces that need to be machined on both sides and have milling features. The combination of counter spindle, Y-axis and driven tools covers a wide range of applications, especially for small and medium-sized turned parts with complex geometries.<\/span><\/span>\u00a0<\/span><\/p>\n

You can find <\/span>even <\/span>more information about the HSC 1 CNC lathe here.<\/span><\/span>\u00a0<\/span> <\/span><\/span>\u00a0<\/span><\/span><\/span><\/span><\/span><\/strong><\/span><\/a><\/h3>\n","protected":false},"excerpt":{"rendered":"

Peter Gr\u00f6ner on the technology, design and use of the CNC lathe HSC 1 – with main\/counter spindle, Y-axis and automation. <\/p>\n","protected":false},"author":13,"featured_media":3170,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_lmt_disableupdate":"no","_lmt_disable":"","editor_notices":[],"footnotes":""},"categories":[2615],"tags":[2755,2759,2617,2756,2754,2578,2757,2758,2761,2760],"class_list":["post-3169","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-machines","tag-cnc","tag-counter-spindle","tag-emag","tag-hsc-1","tag-lathe","tag-mechanical-engineering","tag-op10","tag-op20","tag-turret","tag-y-axis"],"yoast_head":"\nInterview: Lathe HSC 1 explained in detail<\/title>\n<meta name=\"description\" content=\"Peter Gr\u00f6ner on the technology, design and use of the CNC lathe HSC 1 - with main\/counter spindle, Y-axis and automation.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.emag.com\/blog\/en\/strategic-turning-solution-for-op-10-op-20\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Interview: Lathe HSC 1 explained in detail\" \/>\n<meta property=\"og:description\" content=\"Peter Gr\u00f6ner on the technology, design and use of the CNC lathe HSC 1 - 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