Hands-on experience in manufacturing – commissioning phase

The EMAG manufacturing system is ready to be started in Automatic mode – or the first workpieces are already being machined. Dimensional accuracy and 100 % functionality are not yet given. The first faults that could affect basic machine operation have been corrected.

• You have an overview of the manufacturing system or the production line
• You are feeling capable of handling the operating elements and repetitive operating cycles of the machines
• You are able to interpret important program parameters and to enter the relevant data
• You know everything you have to do to achieve and maintain the required long-term component quality
• You are able to recognize any possible malfunctions for what they are and know what to do to overcome them

• To produce components of the best quality and the highest precision
• To noticeably increase machine availability
• To increase the process integrity of the production cycle
• To improve your professional competence and sense of responsibility

• A visit to the manufacturing system
• Discussing the operations carried out on the various machines, using tooling layouts and workpiece samples
• Familiarization with the safety equipment
• Familiarization with the various machine modules, such as gantry loaders, loading robots, transport systems, workholding equipment, steadies, attachments
• Familiarization with measuring equipment (types, calibration, correcting measurements, changes in tolerances)
• Familiarization with machine operation, independent operation with support from EMAG personnel
• Familiarization with the first mechanical and electrical faults and watching how they are corrected, or correcting them yourself
• Setup, tool changes
• Presenting suggestions for improvement

Comparable experience with machine tools

Mechanical engineers, electricians, maintenance personnel, operators, production managers, supervisors, team leaders, setters and others

1 – 4 participants

To be decided according to number of participants and their interests

Werkzeugmaschinenfabrik Zerbst GmbH

Norbert-Hessbrüggen-Strasse 11

39261 Zerbst

Germany

Mr. Alexander Greiner
Department training

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• Brochure