Optimized production with Industry 4.0 solutions

Industry 4.0 is all about networking – networking between several system components on one hand, and networking between machines and the people who direct the value chain on the other. This is exactly where EMAG’s new Industry 4.0 solutions come in to interconnect sensor, operating, and production data with the analysis and process know-how of EMAG engineers. The resulting Industry 4.0 solutions offer genuine value-added to our customers.

Each of our Industry 4.0 projects as a specific focus:

Monitoring

MultiMachineMonitor

Complete monitoring of all production machines using a single end device

MachineStatus

Your entire production at a glance – all the relevant production and energy efficiency data clearly displayed and available anywhere, at any time

eQC RFID

Inductor checking and status monitoring

eQC Flux

Measuring inductor base voltage and magnetic flow

eQC Quench

Viscosity monitoring of quenching medium

Analytics / evaluation / control

LifetoolAnalytics

Optimum use of tools, optimized tool management

ToolStatus

Tool status always up to date – data capture and analysis of tool life

ToolStatus+

Checking of tools with machine-integrated laser measuring bridge

SolidProcess

Optimization of the hobbing process through post-process measurement of the toothing with measurement feedback and automatic correction

EC Data

Workpiece tracking of operating, process and quality data in complex machines and manufacturing systems

Service and maintenance

RemoteExperts

All of EMAG’s expertise at the touch of a button

Fingerprint

Assessment of machine condition– at any time

Operations planning and scheduling

ProcessSim

Optimizing manufacturing systems – material flow simulation for maximum productivity

VirtualMachine

Simulation of NC programs to check complex machining processes

CASA

Setting up crankshaft grinding machines more quickly and efficiently with graphical and interactive operator guidance