Laser-Welding Machines

The transmission industry can no longer imagine being without the high-tech machining process of laser-welding. The integration of gearwheel and synchro through laser-welding forms the basis for a more compact, more efficient transmission system. Modern laser beam sources and optimized workholding ensure that welding distortion is kept to a minimum - a requirement for low engine noise and easy gear changes. The EMAG LaserCell press-fits synchro and gearwheel and welds the two components together with a laser beam. Expansion modules allow for the EMAG LaserCell to be adapted to your specific requirements.

Technical Data

O.D.	mm	160
Workpiece height	mm	60

Advantages

Extensive integration of workhandling and laser-welding reduces the number of machining operations in the production process
A CNC mating press joins synchro and gearwheel
The joining process is monitored by an integrated force/stroke monitor
Magnetic preheating of demanding components (without adverse effect on the cycle time)
Optimized workholding technology reduces distortion of the synchro
The use of state-of-the-art CO2 lasers with the best beam quality results in perfect welding seams
All quality-defining parameters are NC-controlled and can be reproduced at any time
To safeguard your production actual values are monitored
Can be integrated into any automation system
The space-saving, compact design reduces the installation effort and increases reliability
High productivity due to short idle times and fast, safe set-ups